Installation

2AZ-FE COOLING: WATER PUMP: INSTALLATION

INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY
(a) Remove any old seal packing material from the contact surface.






(b) Apply a continuous line of seal packing as shown in the illustration.
Seal packing:
Part No. 08826-00080 or equivalent
Standard seal diameter:
2.2 to 2.5 mm (0.09 to 0.10 in.)

NOTE:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.

(c) Install the water pump and clamp bracket with the 4 bolts and 2 nuts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(d) Install the wire of the crankshaft position sensor onto the clamp bracket.
(e) Install the clamp of the crankshaft position sensor onto the water pump.






2. INSTALL WATER PUMP PULLEY
(a) Using SST, install the water pump pulley with the 4 bolts.
SST: 09960-10010
09962-01000
09963-00700
Torque: 26 Nm (265 kgf-cm, 19 ft-lbf)
3. INSTALL GENERATOR ASSEMBLY Installation

4. INSTALL FAN AND GENERATOR V BELT Installation

5. ADD ENGINE COOLANT Testing and Inspection

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
7. CHECK FOR ENGINE COOLANT LEAKAGE Testing and Inspection

8. INSTALL ENGINE UNDER COVER RH
9. INSTALL FRONT FENDER APRON SEAL RH Installation

10. PERFORM INITIALIZATION
(a) Perform initialization Testing and Inspection.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.