FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation








2AZ-FE CHARGING: GENERATOR: INSTALLATION

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY





(a) Install the wire harness clamp bracket with the bolt.
Torque: 8.4 Nm (85 kgf-cm, 74 in-lbf)






(b) Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing chain cover.






(c) Install the generator with the 2 bolts.
Torque: 21 Nm (215 kgf-cm, 16 ft-lbf)
Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)






(d) Install the 2 wire harness clamps.
(e) Connect the generator wire with the nut.
Torque: 9.8 Nm (100 kgf-cm, 7 ft-lbf)
(f) Install the terminal cap.
(g) Connect the generator connector.
2. INSTALL FAN AND GENERATOR V BELT Installation







3. INSTALL FRONT FENDER APRON SEAL RH
(a) Install the apron seal with the 3 clips and 2 screws.
4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
5. PERFORM INITIALIZATION
(a) Perform initialization Testing and Inspection.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.