11 00 050 Removing and Installing Engine (COOPER S Automatic)

11 00 050 - Removing and installing engine (COOPER S Automatic)





Special tools required:
- 11 0 001 11 0 000 Engine Lifter for Removing and Installing Engines
- 11 0 002 11 0 000 Engine Lifter for Removing and Installing Engines
- 11 0 003 11 0 000 Engine Lifter for Removing and Installing Engines
- 11 0 009 11 0 000 Engine Lifter for Removing and Installing Engines
- 11 8 260 11 8 260 Adapter
- 11 8 351 11 8 350 Lifting Arm
- 11 8 401 11 8 400 Extensions
- 11 8 402 11 8 400 Extensions
- 13 5 280 13 5 280 Plugs for Fuel Lines

Switch off ignition.

Install guard for intercooler Procedures.

Remove air filter housing Service and Repair.

Remove drive belt for auxiliary assemblies.

Drain off transmission oil Service and Repair.





Release bolts (1) and remove bracket (2).

Tightening torque 11 12 10AZ 11 12 Cylinder Head and Cylinder Head Cover.





Detach plug connector (1) from steering pump motor.





Remove impact tube 31 11 020 - Removing and installing/replacing bumper bracket.

Lower front end module and secure special tools 11 8 401 11 8 400 Extensions and 11 8 402 11 8 400 Extensions.





Remove chassis subframe Service and Repair.

Remove drive shafts Removing and Installing/Replacing Left Drive Shaft.

Remove exhaust manifold Service and Repair.

Release retaining screw (1) for heat shield of starter motor.

Remove shield (2).

Tightening torque 12 41 1AZ.





Disconnect connections (1) and (2).

Tightening torque 12 41 2AZ.

Tightening torque 12 41 3AZ.

Detach plug connector from oil pressure switch.

Note:
Pay attention to routing of wiring harness.

Remove wiring harness fastener from starter motor and coolant pipe.

Slide wiring harness to one side.

Remove starter motor.

Tightening torque 24 41 4AZ.





Remove intercooler Removing and Installing/Replacing Intercooler.

Remove throttle.

Remove lower line of tank venting valve from stabilizer bracket.

Disconnect grounding cable from right engine support frame.

Reduce fuel pressure in fuel line.

Disconnect fuel line by detaching quick-connect coupling from fuel rail and secure special tool 13 5 280 13 5 280 Plugs for Fuel Lines.





Remove fuse box cover.

Disconnect plug connector (1) from fuse box.





Release grounding cable (1) from left spring strut.

Tightening torque 61 13 2AZ Specifications.

Disconnect plug connector (2).





Drain coolant Service and Repair.

Detach heating pipe connections (1) from heat exchanger for heating system.

Detach lines (2) to expansion tank at heating pipe connection.

Remove top hose from radiator.

Remove top stabilizer bar bracket.





Release cable lock nut (1).

Tightening torque 24 11 8AZ [1][2]Fluid Pan, A/T





Press retaining clip (1) together and remove cable from fixture (2).

Installation:
Adjusting gear lever is described in Removing and installing shift tower 25 16 056 - Removing and installing/replacing shift tower (AISIN).





Detach plug connector (1) from A/C compressor.

Release retaining screws (2). Lower compressor (3) and secure to front end module.

Tightening torque 64 52 1AZ [1][2]Compressor HVAC.





Release bolt (1) of coolant line and detach plug connector (2) from intake manifold pressure sensor.

Detach coolant line (3).

Tightening torque 11 78 2AZ 11 78 Exhaust Treatment, Lambda Oxygen Sensor.

Tightening torque 11 53 1AZ 11 53 Thermostat and Connections.





Release retaining screw (1) on turbocharger inlet and open clamp (2).

Detach turbocharger inlet pipe (3) from feed lines (4).

Note:
Disconnect pipes at quick-connect couplings.

Detach line to brake booster from engine.





Important!
Secure engine and transmission with car jack.

Release nut (1) and screws (2).

Remove engine support bracket.

Tightening torque 22 11 1AZ Specifications.





Secure special tools 11 8 351 11 8 350 Lifting Arm.

Tightening torque 11 12 9AZ 11 12 Cylinder Head and Cylinder Head Cover.





Secure special tool 11 8 260 11 8 260 Adapter.

Tightening torque 11 12 9AZ 11 12 Cylinder Head and Cylinder Head Cover.





Secure special tools 11 0 001 11 0 000 Engine Lifter for Removing and Installing Engines, 11 0 002 11 0 000 Engine Lifter for Removing and Installing Engines, 11 0 003 11 0 000 Engine Lifter for Removing and Installing Engines, 11 0 009 11 0 000 Engine Lifter for Removing and Installing Engines to engine lifting gear.

Secure lifting gear and chains to engine.

Note:
It is recommended to secure the longer chain to the right engine lifting lug.





Release bolt (1) of transmission mount on left.

Tightening torque 23 71 2AZ.

Lower engine and remove.