Installation
AIR CONDITIONING: COMPRESSOR (for 1UR-FSE): INSTALLATION
1. ADJUST COMPRESSOR OIL
(a) When replacing the cooler compressor assembly with a new one, gradually discharge the inert gas (helium) from the service valve, and drain the following amount of oil from the vents indicated by the arrows in the illustration before installation.
HINT
The drain bolt and washer can be reused.
Standard:
(Oil capacity inside a new compressor and pulley: 130 + 15 cc (4.6 + 0.51 fl.oz.)) - (Remaining oil amount in the removed compressor and pulley) = (Oil amount to be removed when replacing the compressor)
NOTICE:
* If a new compressor is installed without removing some oil, due to the oil remaining in the pipes of the vehicle, the oil amount will be too large. This prevents heat exchange in the refrigerant cycle and causes refrigeration system failure.
* If the volume of oil remaining in the removed compressor is too small, check for oil leakage.
* Be sure to use ND-OIL 8 or equivalent for compressor oil.
2. INSTALL COMPRESSOR AND PULLEY
(a) Install the bracket with the bolt.
(b) Using an E8 "torx" socket, install the compressor and pulley with the stud bolt
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(c) Install the compressor and pulley with the 2 bolts and 2nuts.
Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)
HINT
Tighten the bolts in the order shown in the illustration to install the compressor.
3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the vinyl tape attached to the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and pulley.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose subassembly.
(d) Install the discharge hose sub-assembly onto the compressor and pulley with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE
(a) Remove the vinyl tape attached to the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and pulley.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose subassembly.
(d) Install the No. 1 cooler refrigerant suction hose onto the compressor and pulley with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
(e) Install the 2 clamps and connector.
5. INSTALL FRONT NO.2 STABILIZER BRACKET LH (w/ Active Stabilizer System) Installation
6. INSTALL FRONT NO.2 STABILIZER BRACKET RH (w/ Active Stabilizer System)
HINT
Perform the same procedure as the LH side.
7. INSTALL REAR ENGINE UNDER COVER LH Installation
8. INSTALL REAR ENGINE UNDER COVER RH (w/ Active Stabilizer System)
HINT
Perform the same procedure as the LH side.
9. INSTALL FRONT STABILIZER LINK ASSEMBLY LH (w/ Active Stabilizer System) Installation
10. INSTALL FRONT STABILIZER LINK ASSEMBLY RH (w/ Active Stabilizer System)
HINT
Perform the same procedure as the LH side.
11. CONNECT FRONT ACTIVE STABILIZER CONTROL ACTUATOR ASSEMBLY Installation
12. INSTALL V-RIBBED BELT Installation
13. INSTALL RADIATOR RESERVE TANK ASSEMBLY Installation
14. INSTALL NO. 1 AIR CLEANER INLET Installation
15. INSTALL FRONT FENDER LINER RH (w/ Active Stabilizer System)
16. INSTALL FRONT FENDER WHEEL OPENING MOULDING RH (w/ Active Stabilizer System)
17. INSTALL ENGINE UNDER COVER (w/ Active Stabilizer System)
18. INSTALL FRONT WHEEL
Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)
19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
20. CHARGE REFRIGERANT Service and Repair
21. WARM UP ENGINE Service and Repair
22. INSPECT FOR REFRIGERANT LEAK Service and Repair