Removal
BRAKE: BRAKE PEDAL: REMOVAL
NOTICE:
Release the vacuum from the booster by depressing the brake pedal several times. Then remove the brake master cylinder sub-assembly from the brake booster assembly.
1. PRECAUTION
Vehicle Stability Control System (w/o VDIM)
2. REMOVE COOL AIR INTAKE DUCT SEAL Removal
3. REMOVE ENGINE ROOM SIDE COVER LH Removal
4. REMOVE ENGINE ROOM COVER SIDE Removal
5. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH Removal
6. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH Removal
7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
8. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal
9. REMOVE FRONT FENDER TO COWL SIDE SEAL LH Removal
10. REMOVE FRONT FENDER TO COWL SIDE SEAL RH Removal
11. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal
12. PERFORM ACCUMULATOR ZERO DOWN (for 1UR-FSE) Service and Repair
13. DISABLE BRAKE CONTROL OFF (for 1UR-FSE) Service and Repair
14. PRECAUTION
CAUTION:
Be sure to read the "PRECAUTION" thoroughly before servicing Service Precautions.
15. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait for 90 seconds after disconnecting the cable to prevent the airbag working.
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
16. SEPARATE ENGINE ROOM RELAY NO.3 BLOCK (for 2GR-FSE) Removal
17. REMOVE FRONT WHEEL
18. DRAIN BRAKE FLUID
NOTICE:
If brake fluid leaks onto any painted surface, wash or otherwise remove it completely.
19. REMOVE CONSOLE UPPER PANEL GARNISH FRONT Removal
20. REMOVE CONSOLE PANEL UPPER PANEL SUB-ASSEMBLY Removal
21. REMOVE INSTRUMENT PANEL FINISH PANEL END LH Removal
22. REMOVE FRONT DOOR SCUFF PLATE LH Removal
23. REMOVE FRONT DOOR OPENING TRIM COVER LH Removal
24. REMOVE INSTRUMENT SIDE PANEL LH Removal
25. REMOVE INSTRUMENT PANEL UNDER COVER NO.1 SUB-ASSEMBLY Removal
26. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1 Removal
27. REMOVE INSTRUMENT PANEL AIR BAG ASSEMBLY NO.1 LOWER Removal
28. REMOVE BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY (for 2GR-FSE) Removal
29. REMOVE ABS AND TRACTION ACTUATOR ASSEMBLY (for 2GR-FSE) Removal
30. REMOVE SKID CONTROL ECU ASSEMBLY (for 1UR-FSE) Removal
31. REMOVE BRAKE ACTUATOR ASSEMBLY WITH ACTUATOR BRACKET (for 1UR-FSE) Removal
32. REMOVE RESERVOIR TUBE NO.1 HOSE (for 1UR-FSE) Removal
33. REMOVE BRAKE PEDAL RETURN SPRING (for 1UR-FSE) Removal
34. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for 1UR-FSE) Removal
35. REMOVE BRAKE MASTER CYLINDER ASSEMBLY WITH STROKE SIMULATOR (for 1UR-FSE) Removal
36. REMOVE BRAKE BOOSTER GASKET (for 1UR-FSE) Removal
37. REMOVE BRAKE PEDAL RETURN SPRING (for 2GR-FSE) Removal
38. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for 2GR-FSE) Removal
39. REMOVE BRAKE BOOSTER ASSEMBLY (for 2GR-FSE) Removal
40. REMOVE BRAKE BOOSTER GASKET (for 2GR-FSE)
(a) Remove the brake booster gasket.
41. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY (for 2GR-FSE)
(a) Disconnect the 2 connectors.
(b) Disengage the wire harness clamp.
(c) Remove the bolt and brake pedal support assembly.
42. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY (for 1UR-FSE)
(a) Disconnect the 3 connectors.
(b) Disengage the wire harness clamp.
(c) Remove the bolt and brake pedal support assembly.
