Removal

2ZR-FXE FUEL: FUEL PUMP: REMOVAL

1. PRECAUTION

NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work Service Precautions.

2. DISCHARGE FUEL SYSTEM PRESSURE

Service Precautions

3. REMOVE REAR NO. 2 FLOOR BOARD Removal

4. REMOVE REAR DECK FLOOR BOX Removal

5. REMOVE REAR NO. 3 FLOOR BOARD Removal

6. REMOVE DECK FLOOR BOX RH Removal

7. REMOVE REAR FLOOR BOARD UPPER NO. 3 PLATE Removal

8. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

9. REMOVE REAR SEAT CUSHION ASSEMBLY Removal

10. REMOVE REAR SEAT CUSHION LOCK HOOK Removal

11. REMOVE REAR FLOOR SERVICE HOLE COVER

(a) Remove the rear floor service hole cover.





(b) Disconnect the connector from the fuel suction tube assembly.





12. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Remove the tube joint clip, then pull the fuel tube joint out of the plug of the fuel suction tube assembly.





Text in Illustration





NOTICE:
* Check that there is no dirt or other foreign matter around the fuel tube joint before disconnecting it. Clean the joint if necessary.
* It is necessary to prevent dirt or foreign matter from entering the joint. If dirt or foreign matter gets in the joint, the O-rings may not seal properly.
* Only disconnect the joint by hand.
* Do not bend, kink or twist the nylon tubes.
* Protect the contact surfaces by covering it with a plastic bag.

13. REMOVE FUEL PUMP GAUGE RETAINER

(a) Temporarily install the SST plate and claws to the fuel pump gauge retainer.





Text in Illustration





SST : 09808-14030

09808-01030

09808-01040

09808-01050

HINT
Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.

(b) While pressing the claws of SST to the fuel pump gauge retainer ribs securely, tighten the bolts.

HINT
Install SST while pressing the SST claws toward the fuel pump gauge retainer (towards the center of SST).

(c) Install the SST handle.

(d) Lightly press down on SST to prevent it from separating from the retainer. While pressing SST, rotate the handle slowly to loosen the retainer.





Text in Illustration





SST : 09808-14030

09808-01010

09808-01020

09808-01030

09808-01040

09808-01050

NOTICE:
* Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
* Do not press down on SST excessively as this may make the retainer hard to rotate, and may damage components.
* Make sure to rotate the SST handle horizontally. If the SST handle is rotated at an angle, SST may come off.
* Do not spin SST too fast or use an impact wrench as this may result in damage to components.
* If SST comes off of the retainer, loosen the SST bolts and reinstall SST.

HINT
The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

(e) Remove the fuel pump gauge retainer while holding the fuel suction tube assembly by hand.

14. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

(a) Remove the fuel suction tube assembly with pump and gauge from the fuel tank.





NOTICE:
Make sure that the fuel sender gauge arm does not bend.

(b) Remove the fuel suction tube set gasket from the fuel tank.





Text in Illustration