FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal





2ZR-FXE EMISSION CONTROL: EGR VALVE: REMOVAL

1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Removal

2. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL Removal

3. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL Removal

4. REMOVE COWL BODY MOUNTING REINFORCEMENT LH Removal

5. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY Removal

6. DRAIN COOLANT (for Engine) Service and Repair

7. REMOVE NO. 2 CYLINDER HEAD COVER Removal

8. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

9. REMOVE INLET AIR CLEANER ASSEMBLY Removal

10. REMOVE AIR CLEANER CASE Removal

11. REMOVE EGR PIPE ASSEMBLY

(a) Disconnect the 2 wire harness clamps.





(b) Remove the bolt and wire harness support.





(c) Remove the 4 bolts, EGR pipe assembly and 2 gaskets.





12. REMOVE EGR VALVE ASSEMBLY

(a) Disconnect the connector, wire harness clamp and 4 water hoses.





(b) Remove the 4 nuts and bolt.





Text in Illustration





(c) Using an E8 "TORX" socket wrench, remove the 4 stud bolts and EGR valve with cooler assembly.

(d) Remove the gasket.

(e) Remove the 2 nuts, EGR valve assembly and gasket.





13. REMOVE WIRE HARNESS CLAMP BRACKET

(a) Remove the bolt and wire harness clamp bracket.