Removal

2GR-FSE FUEL: FUEL PUMP (for High Pressure): REMOVAL

REMOVAL

1. REMOVE COOL AIR INTAKE DUCT SEAL Removal
2. REMOVE ENGINE ROOM SIDE COVER LH Removal
3. REMOVE ENGINE ROOM SIDE COVER RH Removal
4. REMOVE V-BANK COVER SUB-ASSEMBLY Removal
5. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH Removal
6. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH Removal
7. REMOVE FRONT FENDER TO COWL SIDE SEAL LH Removal
8. REMOVE FRONT FENDER TO COWL SIDE SEAL RH Removal
9. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal
11. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal
12. DISCHARGE FUEL SYSTEM PRESSURE Removal
13. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

14. DRAIN ENGINE COOLANT Service and Repair
15. DISCONNECT NO. 2 VENTILATION HOSE Removal
16. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE Removal
17. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY Removal
18. REMOVE INTAKE AIR SURGE TANK Removal
19. REMOVE INTAKE MANIFOLD Removal
20. DISCONNECT WATER HOSE JOINT Removal
21. REMOVE FUEL PRESSURE PULSATION DAMPER Removal
22. REMOVE NO. 1 FUEL PIPE Removal
23. DISCONNECT NO. 2 FUEL PIPE
(a) Disconnect the high pressure side fuel pump connector.





(b) Fix the union bolt on the fuel pump side in place with a 21 mm wrench. Using a 19 mm union nut wrench, loosen the union and disconnect the fuel pipe.
NOTE:
There must be absolutely no free play in the union on the fuel pump side. If the union on the fuel pump side has free play, replace the fuel pump.





(c) Remove the 2 bolts on the delivery pipe side.
NOTE:
Do not remove the fuel pipe from the delivery pipe. Only remove the 2 bolts. If the No. 2 fuel pipe is accidentally removed, replace its O-ring, No. 1 backup ring and No. 2 backup ring.

24. REMOVE FUEL PUMP ASSEMBLY





(a) Disconnect the fuel hose.
(b) Remove the 2 nuts, fuel pump and fuel pump insulator.