Installation
AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION
INSTALLATION
1. INSTALL BLOWER ASSEMBLY
(a) Install the blower with the 2 claws and screw.
Torque: 3.0 Nm (30 kgf-cm, 27 in-lbf)
(b) Connect the connector.
2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation
3. INSTALL NO. 2 AIR DUCT
(a) Install the duct with the screw.
4. INSTALL FOOT DUCT UPPER
(a) Attach the 2 claws and install the foot duct.
5. INSTALL FOOT DUCT LOWER
(a) Attach the 2 claws to install the foot duct.
6. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(a) Install the A/C unit with the nut.
Torque: 9.8 Nm (100 kgf-cm, 7 ft-lbf)
7. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Driver side:
(1) Using a T40 "torx" socket, install the instrument panel reinforcement with the 3 "torx" bolts.
Torque: 17 Nm (173 kgf-cm, 13 ft-lbf)
(b) Passenger side:
(1) Using a 12 mm hexagon wrench, install the instrument panel reinforcement with the 2 bolts.
Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
(2) Using a T40 "torx" socket, install the instrument panel reinforcement with the 2 "torx" bolts.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(c) Install the instrument panel reinforcement with the 6 bolts and 2 screws.
- Torque: 9.8 Nm (100 kgf-cm, 7 ft-lbf)for bolt A
(d) Install the bolt and cap.
(e) Connect the 2 connectors and attach the 27 clamps.
(f) Install the 2 junction blocks with the 2 bolts and 3 nuts.
8. CONNECT TRANSPONDER KEY ECU ASSEMBLY
(a) Install the transponder key ECU with the screw.
(b) Attach the clamp.
9. INSTALL DEFROSTER LOWER NOZZLE ASSEMBLY
(a) Attach the 4 claws and install the defroster lower nozzle.
10. INSTALL NO. 1 CONSOLE BOX DUCT
(a) Install the console box duct.
11. INSTALL NO. 2 CONSOLE BOX DUCT
(a) Install the console box duct with the 2 clips.
12. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY Installation
13. INSTALL MULTI-DISPLAY WITH RADIO RECEIVER ASSEMBLY Installation
14. INSTALL FRONT PILLAR GARNISH LH Installation
15. INSTALL FRONT PILLAR GARNISH RH Installation
16. INSTALL GLOVE COMPARTMENT DOOR SUB-ASSEMBLY Installation
17. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY Installation
18. INSTALL STEERING CONTROL ECU Installation
19. INSTALL INSTRUMENT PANEL NO.2 UNDER COVER SUB-ASSEMBLY Installation
20. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY Installation
21. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation
22. INSTALL INSTRUMENT PANEL NO.1 SAFETY PAD SUB-ASSEMBLY Installation
23. INSTALL INSTRUMENT PANEL NO.1 UNDER COVER SUB-ASSEMBLY Installation
24. INSTALL INSTRUMENT SIDE PANEL LH Installation
25. INSTALL INSTRUMENT SIDE PANEL RH Installation
26. INSTALL COMBINATION METER ASSEMBLY Installation
27. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
28. INSTALL CONSOLE BOX Installation
29. INSTALL STEERING COLUMN ASSEMBLY
For 2GR-FSE Installation
For 1UZ-FSE Installation
30. INSTALL CONSOLE BOX REGISTER ASSEMBLY Installation
31. INSTALL CONSOLE BOX PLATE Installation
32. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation
33. INSTALL INSTRUMENT PANEL FINISH PANEL END RH Installation
34. INSTALL CONSOLE UPPER PANEL ASSEMBLY Installation
35. INSTALL FRONT CONSOLE UPPER PANEL GARNISH Installation
36. INSTALL HEADLIGHT DIMMER SWITCH ASSEMBLY Installation
37. INSTALL WINDSHIELD WIPER SWITCH ASSEMBLY Installation
38. INSTALL SPIRAL CABLE WITH STEERING SENSOR Installation
39. INSTALL STEERING COLUMN COVER UPPER
For 2GR-FSE Installation
For 1UZ-FSE Installation
40. INSTALL STEERING COLUMN COVER LOWER
For 2GR-FSE Installation
For 1UZ-FSE Installation
41. INSTALL STEERING WHEEL ASSEMBLY
For 2GR-FSE Installation
For 1UZ-FSE Installation
42. INSTALL STEERING PAD Installation
43. INSTALL STEERING WHEEL NO. 3 COVER LOWER
44. INSTALL STEERING WHEEL NO. 2 COVER LOWER
45. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
46. INSTALL FRONT DOOR OPENING TRIM COVER RH Installation
47. INSTALL FRONT DOOR SCUFF PLATE LH Installation
48. INSTALL FRONT DOOR SCUFF PLATE RH Installation
49. INSTALL HEATER WATER HOSE INLET A
(a) Install the water hose and attach the clip.
50. INSTALL HEATER WATER OUTLET HOSE A
(a) Use the same procedures described for the water hose.
51. INSTALL LIQUID TUBE SUB-ASSEMBLY A
(a) Remove the vinyl tape attached to the tube.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the liquid tube.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the liquid tube.
(d) Install the liquid tube to the fitting hole.
52. INSTALL SUCTION PIPE SUB-ASSEMBLY
(a) Remove the vinyl tape attached to the pipe.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the suction pipe.
(d) Move the hook connector in the direction indicated by the arrow in the illustration.
(e) Insert the pipe joints into the fitting holes securely and tighten the bolt.
Torque: 9.8 Nm (100 kgf-cm, 7 ft-lbf)
53. INSTALL FRONT WIPER MOTOR AND LINK ASSEMBLY Installation
54. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
55. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
56. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
57. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
58. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
59. INSTALL ENGINE ROOM SIDE COVER LH Installation
60. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH Installation
61. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH Installation
62. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
63. ADD ENGINE COOLANT Service and Repair
64. CHARGE REFRIGERANT Service and Repair
65. INSTALL COOL AIR INTAKE DUCT SEAL Installation
66. WARM UP ENGINE Service and Repair
67. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection
68. CHECK FOR LEAKAGE OF REFRIGERANT Service and Repair
69. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
70. CHECK SRS WARNING LIGHT
(a) Check SRS warning light Diagnosis System.