Installation

1UR-FSE EXHAUST: EXHAUST PIPE: INSTALLATION

INSTALLATION
CAUTION: Perform the procedures below with at least 2 people.

1. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY






(a) Install the bracket with the 2 bolts.
Torque: 43 Nm (438 kgf-cm, 32 ft-lbf)
2. INSTALL TAILPIPE RH






(a) Connect the 3 exhaust pipe supports to install the tailpipe.
3. INSTALL TAILPIPE LH
(a) Connect the 3 exhaust pipe supports to install the tailpipe.
4. INSTALL FRONT EXHAUST PIPE ASSEMBLY






(a) Install 2 new gaskets to the exhaust manifold LH and RH.
NOTE: Do not reuse the 2 removed gaskets.





(b) Install 2 new gaskets to the exhaust pipe rear ends.
NOTE: Do not reuse the 2 removed gaskets.

(c) Install the front exhaust pipe to the exhaust manifold LH and RH with the 4 bolts and 4 new nuts.
Torque: 39 Nm (398 kgf-cm, 29 ft-lbf)
NOTE: Do not reuse the 4 removed nuts.

(d) Install the front exhaust pipe's tailpipe LH and RH side with the 4 bolts.
Torque: 39 Nm (398 kgf-cm, 29 ft-lbf)





5. INSTALL FRONT FLOOR CENTER BRACE






(a) Install the brace with the 4 bolts.
Torque: 7.4 Nm (75 kgf-cm, 65 in-lbf)
6. CONNECT HEATED OXYGEN SENSOR (for Sensor 2)
NOTE: Do not strike the metal part of the sensor.





(a) Pre-rotate the sensor 4 times counterclockwise, and then install the sensor to the exhaust pipe by hand.






(b) Using SST, tighten the 2 sensors.
SST: 09224-00010
with SST - Torque: 40 Nm (408 kgf-cm, 30 ft-lbf)
without SST - Torque: 44 Nm (449 kgf-cm, 32 ft-lbf)
- Make sure SST and the wrench are connected in a straight line.
- Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).

(c) Connect the 2 grommets to the floor panel.





7. INSPECT FOR EXHAUST GAS LEAK
(a) If gas is leaking, tighten the areas necessary to stop the leak. Replace the damaged parts as necessary.
8. INSTALL FRONT FLOOR COVER RH






(a) Install the cover with the 3 clips, 3 screws and 4 grommets.
9. INSTALL FRONT FLOOR COVER LH
(a) Install the cover with the 3 clips, 3 screws and 4 grommets.
10. INSTALL REAR FLOOR SIDE MEMBER COVER RH






(a) Install the cover with the clip, nut and 5 screws.
11. REMOVE REAR FLOOR SIDE MEMBER COVER LH
(a) Install the cover with the clip, nut and 5 screws.
12. INSTALL NO. 5 ROCKER PANEL MOULDING PROTECTOR
(a) Install the protector with the 2 clips and screw.
13. INSTALL NO. 6 ROCKER PANEL MOULDING PROTECTOR
(a) Install the protector with the 2 clips and screw.
14. INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR Installation

15. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR Installation

16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
17. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

18. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.