Installation

1UR-FSE ENGINE MECHANICAL: WATER PUMP: INSTALLATION

INSTALLATION

1. INSTALL WATER PUMP






(a) Install the water pump and gasket with the 9 bolts as shown the illustration.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
Torque: 23 Nm (235 kgf-cm, 17 ft-lbf)
Torque: 47 Nm (479 kgf-cm, 35 ft-lbf)
2. INSTALL WATER PUMP PULLEY






(a) Temporarily install the pulley with the 4 bolts.
(b) Using SST, hold the pulley and tighten the 4 bolts.
SST: 09960-10010
09962-01000
09963-01000
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
3. INSTALL WATER INLET HOUSING






(a) Install a new gasket to the water pump.
(b) Install the water inlet housing with the 3 bolts.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
4. CONNECT NO. 3 WATER BY-PASS HOSE






(a) Using needle-nose pliers, grip the claws of the clip and slide the clip to connect the No. 3 water by-pass hose.
5. CONNECT WATER INLET HOSE






(a) Using needle-nose pliers, grip the claws of the clip and slide the clip to connect the water inlet hose.
6. CONNECT NO. 5 WATER BY-PASS HOSE






(a) Using needle-nose pliers, grip the claws of the clip and slide the clip to connect the No. 5 water by-pass hose.
7. CONNECT NO. 2 RADIATOR HOSE
8. CONNECT OIL LEVEL DIPSTICK GUIDE






(a) Connect the dipstick guide with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
9. INSTALL V-RIBBED BELT Installation

10. INSTALL INTAKE AIR CONNECTOR PIPE Installation

11. INSTALL RADIATOR RESERVOIR ASSEMBLY Installation

12. INSTALL NO. 1 AIR CLEANER INLET Installation

13. INSTALL ENGINE ROOM SIDE COVER RH Installation

14. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation

15. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

16. ADD ENGINE COOLANT Service and Repair

17. INSPECT FOR COOLANT LEAK Component Tests and General Diagnostics

18. INSTALL NO. 1 ENGINE UNDER COVER Service and Repair