FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation









2GR-FSE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR ASSEMBLY
(a) Install the 2 radiator support cushions and 2 radiator lower supports to the radiator.






(b) Install the fan shroud to the radiator, and attach the 3 claws.






(c) Align the radiator with the condenser. Then install the radiator with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(d) Attach the 3 wire harness claws to the fan shroud, and then connect the connector to the cooling fan ECU.
2. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY Installation

3. INSTALL ENGINE ROOM ECU OUTLET DUCT
4. CONNECT NO. 1 RADIATOR HOSE
5. CONNECT NO. 2 RADIATOR HOSE
6. INSTALL RADIATOR RESERVOIR ASSEMBLY






(a) Install the grommet to the fan shroud.
(b) Install the reservoir with the 2 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(c) Connect the reservoir hose to the water inlet.
7. INSTALL HOOD LOCK ASSEMBLY Installation

8. INSTALL HOOD LOCK CONTROL CABLE COVER Installation

9. INSTALL RADIATOR SUPPORT OPENING COVER Installation

10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation

11. INSTALL AIR CLEANER ASSEMBLY
(a) Install the air cleaner case with the 3 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(b) Install the air cleaner element.
(c) Install the air cleaner cap Installation.
12. INSTALL NO. 1 AIR CLEANER INLET Installation

13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
14. ADD ENGINE COOLANT Service and Repair

15. INSPECT FOR COOLANT LEAK Testing and Inspection

16. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY Adjustments

17. INSTALL FRONT BUMPER COVER Installation

18. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

19. INSTALL ENGINE ROOM SIDE COVER LH Installation

20. INSTALL ENGINE ROOM SIDE COVER RH Installation

21. INSTALL COOL AIR INTAKE DUCT SEAL Installation

22. INSTALL ENGINE UNDER COVER (for 2WD)
23. INSTALL ENGINE UNDER COVER (for 4WD)
24. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.