0B5A S-Tronic Transmission

Transmission Housing Separator Shaft Seals, Replacing

Special tools, testers and auxiliary items required

• Thrust Piece (T40260)

• Engine and Transmission Holder (VAS 6095)

• Tube 66 mm Dia. (VW 415 A)

Procedure

• Secure the transmission to the (VAS 6095). Refer to => [ Securing on Engine and Transmission Holder ] Securing On Engine and Transmission Holder.

- Remove the flywheel. Refer to => [ Flywheel ] Flywheel.

- Remove the dual clutch. Refer to => [ Dual Clutch ] Dual Clutch.

- Remove DSG transmission Mechatronic (J743) => [ DSG Transmission Mechatronic (J743) ] DSG Transmission Mechatronic (J743).

- Remove the oil pump and the suction jet pump. Refer to => [ Oil Pump and Suction Jet Pump ] Service and Repair.








There is a risk of damaging the transmission.

• In the following procedures, the input shaft surface must not come in contact with hard objects. Damage to the sealing surface on the input shaft will result in leaks.

- Position a punch on the shaft seal and make a small hole - arrow - in the shaft seal for installing a screw.

- Install a screw - arrow - with a large head into the hole in the shaft seal.






- Remove the outer shaft seal using a wide screwdriver - arrow -.






- Remove the inner shaft seal the same way.

There is the danger of causing damage to the roller bearing behind the inner shaft seal.

• Do not hit the punch too hard when making the hole in the inner shaft seal otherwise the bearing cage for the roller bearing behind it will get damaged.

• Remove both shaft seals from the transmission side using a screwdriver - arrow - with the transmission disassembled.






- Position the new shaft seals for installation.






• The shaft seals - 1 and 2 - may also be supplied as a single part.

• The spiral spring - arrow A - on the outer shaft seal - 1 - must face the dual clutch.

• The spiral spring - arrow B - on the inner shaft seal - 2 - must face the transmission.

- Clip the shaft seals together and install them.

- Install the shaft seals flush from the clutch side using (T40260).






• The (T40260) can be made longer using (VW 415 A).

Installation is performed in reverse order of removal.

- Install the oil pump. Refer to => [ Oil Pump and Suction Jet Pump ] Service and Repair.

- Install DSG transmission Mechatronic. Refer to => [ DSG Transmission Mechatronic (J743) ] DSG Transmission Mechatronic (J743).

- Install the dual clutch. Refer to => [ Dual Clutch ] Dual Clutch.

- Install the flywheel. Refer to => [ Flywheel ] Flywheel.