FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Left Flange Shaft






Left Flange Shaft

Special tools, testers and auxiliary items required

Engine and Transmission Holder (VAS 6095)

Grease, refer to the Parts Catalog

Removing






Secure the transmission to the (VAS 6095). Refer to => [ Securing on Engine and Transmission Holder ] Securing On Engine and Transmission Holder.

- Tilt the transmission back on the engine/transmission holder so the transmission fluid does not drain out.

- Remove the bolts - arrows - from the flange shaft mounting bracket.

- Remove the left flange shaft - 2 - from the transmission - arrow A -.






Ignore - 1 - and - arrow 3 and arrow B -.

- Remove the flywheel. Refer to => [ Flywheel ] Flywheel.

Installing






Install in reverse order of removal. Note the following:

Tightening specification, refer to => [ Front Final Drive Sealing Rings Overview ] Front Final Drive Sealing Rings Overview.

- Always clean the left flange shaft, the transmission housing in the area where the differential is accessed - arrow A - and the shaft seal - arrow B -.

Replace the shaft seal between the differential and transmission housing - arrow B - if it is damaged. Refer to => [ Left Flange Shaft Seal ] Left Flange Shaft Seal.

- Fill the space between the sealing- and dust lip half way with sealing grease; for the correct sealing grease, refer to the Parts Catalog.

- Clean the left flange shaft thoroughly.

The following work must be performed on the listed vehicle types up to the specified VIN:











- Check the pre-tension on the ball bearing for the left flange shaft based on the wear pattern on the bearing bracket - arrow -. Refer to => [ Left Flange Shaft Ball Bearing Pre-Tension, Checking ] Final Drive, Differential - 0B5A (S-Tronic) Transmission.

Optimize the pre-tension on the ball bearing for the left flange shaft if necessary. Refer to => [ Pre-Tension on Ball Bearing, Optimizing, Left Flange Shaft ] Final Drive, Differential - 0B5A (S-Tronic) Transmission.

Adjust the pre-tension on the ball bearing for the left flange shaft if necessary. Refer to => [ Pre-Tension on Ball Bearing, Adjusting, Left Flange Shaft ] Final Drive, Differential - 0B5A (S-Tronic) Transmission.

All Vehicle Models






- Install flywheel, refer to => [ Flywheel ] Flywheel.

- Rotate the flywheel - 1 - until the opening to the differential - arrow 3 - is seen.

- Install the left flange shaft - 2 - into the transmission - arrow B -. When doing this, insert the flange shaft centrally into the shaft seal on the front differential - arrow 3 -.

If the flange shaft is not centered, the flange shaft splines - 2 - will damage the shaft seal between the final drive and the transmission housing.

The shaft seal must be replaced if it is damaged.

Ignore - arrow A -.

- Fill with Manual Transmission Fluid (MTF).