FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Upper and Lower Oil Pan Sections, Oil Pump and Oil Cooler Overview






Upper and Lower Oil Pan Sections, Oil Pump and Oil Cooler Overview

Danger of catalytic converter damage.

The oil level must not exceed the "MAX" marking.

If large quantities of metal particles or abraded material are detected during engine repairs, it may mean the crankshaft or rod bearings are damaged. To prevent subsequent damage, the following work must be performed after the repair: Oil channels must be cleaned carefully; replace oil spray jets, engine oil cooler and oil filter.

Oil injector jet for piston cooling, refer to => [ Oil Spray Jet for Piston Cooling ] Service and Repair.






1 Nut

9 Nm

2 Oil Level Thermal Sensor (G266)

Removing and installing, refer to => [ Oil Level Thermal Sensor (G266) ] Service and Repair

3 Seal

Replace

4 Lower Oil Pan

Removing and installing, refer to => [ Lower Oil Pan ] Lower Oil Pan

5 Bolt

3 Nm plus an additional 90° turn

Replace

6 Lower Oil Baffle

7 Bolt

Replace

8 Upper Oil Pan

Removing and installing, refer to => [ Upper Oil Pan ] Upper Oil Pan

9 Alignment Bushing

Quantity: 2

10 O-ring

Insert into guide frame

Replace

11 Bolt

9 Nm

Insert with locking compound; Locking compound, refer to the Parts Catalog

12 Upper Oil Baffle

13 Gasket

Insert into guide frame

Replace

14 Gasket

Replace

15 Bolt

3 Nm plus an additional 90° turn

Replace

16 Engine Oil Cooler

With oil cooler bypass valve

See note

Removing and installing, refer to => [ Engine Oil Cooler ] Engine Oil Cooler

17 Bolt

9 Nm

18 Oil Pump Input Shaft

19 Pressure Spring

20 Sleeve

Quantity: 2

21 Bracket

22 Bolt

9 Nm

23 Oil Pump Chain Sprocket

Can only be placed onto driveshaft in one position

24 Bolt

30 Nm plus an additional 90° turn

Replace

For loosening and tightening, counterhold on the chain sprocket with a spanner wrench (3212)

25 O-ring

Replace

26 Gasket

Replace

27 O-ring

Replace

28 Oil Pump

Do not disassemble

Removing and installing, refer to => [ Oil Pump ] Service and Repair

29 Bolt

20 Nm

30 Bolt

Replace

31 Seal

Replace

32 Oil Drain Plug

30 Nm

Lower Oil Pan, Tightening Specifications and Sequence





Replace bolts that are tightened to the specification.

- Tighten bolts in 2 stages as follows:






Upper Oil Pan, Tightening Specifications and Sequence





Replace bolts that are tightened to the specification.

- Tighten bolts in 2 stages as follows: