FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Compressor Belt Pulley, Version 1






Compressor Belt Pulley, Version 1






1 Circlip

Remove carefully using a small screwdriver or needle-nose pliers (especially note belt pulley when doing this).

Removing and installing, refer to => [ Compressor Belt Pulley, Version 1 ]Compressor Belt Pulley, Version 1.

As of MY 07 and as a running change, A/C compressors with a drive plate and without an outer hex head are being installed. These A/C compressors also have circlips with a rubber disc vulcanized on to them are installed. This rubber disc replaces the plastic disc which could be glued on up to then (not present on all compressors). Refer to => [ Compressor Belt Pulley, Version 1 ] Compressor Belt Pulley, Version 1.

2 Drive Plate

Tightening specification 35 Nm.

Depending on production time period, drive plates with 3 holes (as shown) or one outer hex head on the front side are installed. Versions having the outer hex head with a circlip but without a rubber disc are still being installed until further notice.

Attached to compressor input shaft.

Different versions. Refer to the Electronic Parts Catalog.

With overload safeguard, triggers when torque is too-high (for example, compressor produces friction) and belt pulley runs freely without driving the compressor.

Removing and installing, refer to => [ Compressor Belt Pulley, Version 1 ] Compressor Belt Pulley, Version 1.

A plastic washer may be glued on, depending on time period of production, refer to => [ Compressor Belt Pulley, Version 1 ] Compressor Belt Pulley, Version 1.

3 Circlip

Replace

Install on proper side (level side to compressor).

Removing and installing, refer to => [ Compressor Belt Pulley, Version 1 ] Compressor Belt Pulley, Version 1.

4 Spacer

Dimension: 17.5 x 10 x 3 mm

5 Rubber Element

6x, install on proper side, refer to => [ Compressor Belt Pulley, Version 1 ] Compressor Belt Pulley, Version 1.

Decouples belt pulley from compressor driveshaft, damps vibrations and noise.

For installation, lightly coat rubber elements, for example, with tire mounting paste or a soap solution (as a lubricant).

6 Belt Pulley

Belt pulley is made of plastic and is sensitive to impact, therefore handle it with special care.

Different versions. Refer to the Electronic Parts Catalog.

Removing and installing, refer to => [ Compressor Belt Pulley, Version 1 ] Compressor Belt Pulley, Version 1.

7 Compressor

Different versions are installed, depending on engine version and country version of vehicle. Refer to the Electronic Parts Catalog.

Clean compressor flange before sliding on pulley.