FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Basic Version - Add On Parts of A/C Unit Overview






Basic Version - Add On Parts of A/C Unit Overview

Component Group 1, Left - Air Distributor Housing, Door Control






1 Left Footwell Door Motor (V108)

Removing and installing, refer to => [ Left Footwell Door Motor (V108) ] Left Footwell Door Motor (V108).

2 Screw

1 Nm

Quantity 2

3 Screw

1 Nm

Quantity 2

4 Left Vent Adjustment Motor (V110)

Removing and installing, refer to => [ Left Center Vent Motor (V110) ] Left Center Vent Motor (V110).

5 Screw

1 Nm

Quantity 3

6 Defroster Door Motor (V107)

Removing and installing, refer to => [ Defroster Door Motor (V107) ] Defroster Door Motor (V107).

7 Screw

1 Nm

Quantity 2

8 Left Temperature Door Motor (V158)

Removing and installing, refer to => [ Left Temperature Door Motor (V158) ] Left Temperature Door Motor (V158).

9 Control Element For The Left Temperature Doors

From the heater core for the front vents.

10 Air Distribution Housing

Heating and A/C unit, removing and installing, refer to => [ A/C Unit ] A/C Unit.

Overview, refer to => [ Air Distributor Housing, Evaporator Housing, Evaporator ] Overhaul.

11 Cam Plate For The Control Elements Of The Left Doors

For the instrument panel vents in the center and vents in the center console.

12 Cam Plate For The Control Elements Of The Left Doors

For the side instrument panel vents, front footwell vents, and rear footwell vents.

13 Bracket

For the control motors (V107) / (V108) / (V110)

Removing and installing, refer to => [ Bracket For Control Motors (V107)/(V108)/(V110) ] Bracket For Control Motors (V107)/(V108)/(V110).

14 Screw

1 Nm

Quantity 4

Component Group 1 Right - Air Distributor Housing, Door Control






1 Air Distribution Housing

Remove and install the A/C unit, refer to => [ A/C Unit ] A/C Unit.

Overview, refer to => [ Air Distributor Housing, Evaporator Housing, Evaporator ] Overhaul.

2 Cam Plate For The Control Elements Of The Right Doors

For the instrument panel vents in the center and vents in the center console.

3 Control Element For The Right Temperature Doors

From the heater core for the front vents.

4 Bracket

For the control motors (V109) / (V111)

Removing and installing, refer to => [ Bracket For Control Motors (V109)/(V111) ] Bracket For Control Motors (V109)/(V111).

5 Right Temperature Door Motor (V159)

Removing and installing, refer to => [ Right Temperature Door Motor (V159) ] Right Temperature Door Motor (V159).

6 Screw

1 Nm

Quantity 2

7 Right Center Vent Motor (V111)

Removing and installing, refer to => [ Right Center Vent Motor (V111) ] Right Center Vent Motor (V111).

8 Screw

1 Nm

Quantity 2

9 Screw

1 Nm

Quantity 4

10 Right Footwell Door Motor (V109)

Removing and installing, refer to => [ Right Footwell Door Motor (V109) ] Right Footwell Door Motor (V109).

11 Screw

1 Nm

Quantity 2

12 Screw

1 Nm

Quantity 2

13 Rear Temperature Regulator Door Motor (V137)

Removing and installing, refer to => [ Rear Temperature Door Motor (V137) ] Rear Temperature Door Motor (V137).

14 Control Elements For The Rear Temperature Doors

From the heater core for the rear vents.

15 Cam Plate For The Control Elements For The Right Doors

For the side instrument panel vents, front footwell vents, and rear footwell vents.

Component Group 2 - Air Distributor Housing, Heater Core






1 Coolant Pipe For Heater Core

Coolant supply from engine.

2 Coolant Pipe For Heater Core

Coolant return to engine.

3 O-ring Seal

Replace

4 Clamp

Tightening specifications, refer to item 4 => [ (Item 4) Clamp ] Comfort Version - Add On Parts of the A/C Unit Overview.

5 Coolant Pipe Brackets

For heater core

6 Screw

Tightening specifications, refer to item 6 => [ (Item 6) Screw ] Comfort Version - Add On Parts of the A/C Unit Overview.

7 Auxiliary Air Heater Heating Element (Z35)

For vehicles with a TDI engine

8 Screw

Tightening specifications, refer to => [ Component Group 2
- Air Distributor Housing, Heater Core ] Comfort Version - Add On Parts of the A/C Unit Overview.

Quantity 2

9 Electrical Wire

For vehicles with a TDI engine

10 Ground Wire

For vehicles with a TDI engine

11 Air Distribution Housing

In vehicles with a gasoline engine without an Auxiliary heater heating element (Z35) , the opening for the auxiliary heater is sealed.

Remove and install the A/C unit, refer to => [ A/C Unit ] A/C Unit.

Overview, refer to => [ Air Distributor Housing, Evaporator Housing, Evaporator ] Overhaul.

12 Heater Core

Removing and installing, refer to => [ Heater Core ] Service and Repair.

13 Clamp

Tightening specifications, refer to item 13 => [ (Item 13) Clamp ] Comfort Version - Add On Parts of the A/C Unit Overview.

14 O-ring Seal

Replace