FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Toothed Belt Assembly Overview






Toothed Belt Assembly Overview






1 Toothed Belt

Before removing, mark direction of rotation using chalk or felt-tip marker

Check for wear

Removing, refer to => [ Toothed Belt ] Toothed Belt

Installing (adjusting valve timing) => [ Installing (Adjusting valve timing) ] Toothed Belt

2 Idler Roller

3 Nut

20 Nm

4 Tensioning Roller

5 Nut

20 Nm plus an additional 45° turn

6 Bolt

20 Nm

7 Idler Roller

8 Bolt

25 Nm

9 Camshaft Toothed Belt Gear

10 Bolt

100 Nm

Loosen and tighten with counterholder (T10051)

11 Camshaft Stub

Removing and installing, refer to => [ Camshafts ] Service and Repair

12 Plugs

13 Rear Toothed Belt Guard

14 Bolt

9 Nm

15 High Pressure Pump Stub

16 Nut

17 Toothed Belt Gear for the High Pressure Pump

18 Bolt

19 Idler Roller

20 Bolt

Replace

50 Nm plus an additional 90° turn

21 O-ring

Replace

22 Coolant Pump

Removing and installing, refer to => [ Coolant Pump ] Coolant Pump

23 Bolt

Tightening specifications - 1 - => [ Bolt ] Coolant Pump and Coolant Thermostat Assembly Overview

24 Crank Shafts - Toothed Belt Gear

There must be no oil on the contact surface between the toothed belt sprocket and crankshaft

Only possible to install in one position

25 Bolt

Replace

120 Nm plus an additional 90° turn

Loosen and tighten with counterholder (3415)

Do not oil the thread and the collar

Lower Toothed Belt Guard and in the Center - Tightening Specification





- Tighten bolts - arrows - to 9 Nm.