FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Heater Unit






Heater Unit

- Remove the heater. Refer to => [ Heater Unit ] Heater Unit.

- Remove add-on components from heater. Refer to=> [ Heater Unit Add-On Components ] Heater Unit Add-On Components.






1 - Air Distribution Housing For Heater

Do not disassemble further.

In vehicles without auxiliary air heater heating element (Z35) , the cover for heater core seals the opening for auxiliary air heater heating element.

If necessary, coat bearing areas and guides of temperature doors thinly with grease (e.g. with G 052 745 A3 )

Beginning November 2007, a heater air distribution housing with a door in the air outlet to the defroster vents in the instrument panel without a side cut-out is gradually being installed. On vehicles not equipped with A/C (just heating) or on vehicles equipped with a manual climate control system, this change has no impact on the heater control or on the manual A/C system (the door is operated by the heater controls and/or the manual A/C). Refer to=> [ Air Distribution Housing Defroster Outlet Door ] Overhaul.

2 - Screw

3 - Air Guide Channel To Left Footwell Vent

Heater version.

4 - Heat Core For Heater Unit

Removing and installing, refer to => [ Heater Core ] Heater Core.

5 - Sealing Ring

Replacing.

Coat thinly with coolant and insert on proper side. Refer to=> [ Heater Core ] Heater Core.

6 - Clip

Replacing.

Ensure it is seated correctly.

Removing and installing, refer to => [ Heater Core ] Heater Core.

7 - Screw

Tightening specification 2.5 Nm

8 - Coolant Pipes

Disconnect and connect from heater core. Refer to=> [ Heater Core ] Heater Core.

9 - Foam Spacer

Installed between grommet and heater.

10 - Grommet

Insert into the bulkhead before installing the heater, refer to => [ Heater Unit ] Heater Unit.

Installing, refer to=> [ Heater Unit ] Heater Unit.

11 - Air Guide Channel

Disassembling and assembling, refer to=> [ Air Guide Channel ] Overhaul.

12 - Dust and Pollen Filter

Removing and installing, refer to => [ Dust and Pollen Filter ] Service and Repair.

Follow the replacement intervals.

As a replacement part, the dust and pollen filter is available in different versions (with and without activated charcoal element). Refer to Electronic Parts Catalog (ETKA).

Notes on version with activated charcoal element, refer to=> [ Dust and Pollen Filter with Activated Charcoal Insert ] Description and Operation.

13 - Cover For Dust and Pollen Filter

Removing and installing, refer to => [ Dust and Pollen Filter ] Service and Repair.

14 - Air Guide Channel To Right Footwell Vent

Heater version.

15 - Plug

Installed only in vehicles without air duct to vent in rear center console (vent is not installed at this time, introduction not yet finalized).