FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Intermediate Flange






Intermediate Flange

Removing

- Remove the rear coolant pipe. Refer to => [ Rear Coolant Pipe ] Rear Coolant Pipe.

- Remove the primary catalytic converter. Refer to => [ Primary Catalytic Converter ] Primary Catalytic Converter.

- Remove the exhaust gas recirculation auxiliary cooler. Refer to => [ Exhaust Gas Recirculation Auxiliary Cooler ] Exhaust Gas Recirculation Auxiliary Cooler.

- Remove the bolts - 3 - and - 4 - and remove the exhaust gas recirculation pipes.






Bolts - 1 and 2 - were already removed.

- Remove the bolts - 1 and 2 - and - arrows - and remove the intermediate flange.






Installing

Install in reverse order of removal. Note the following:

Tightening specifications, refer to => [ Turbocharger Overview ] Turbocharger Overview, => [ Exhaust Gas Recirculation Overview ] Exhaust Gas Recirculation Overview.

Replace the seals

- Install the exhaust gas recirculation auxiliary cooler. Refer to => [ Exhaust Gas Recirculation Auxiliary Cooler ] Exhaust Gas Recirculation Auxiliary Cooler.

- Install primary catalytic converter. Refer to => [ Primary Catalytic Converter ] Primary Catalytic Converter.

- Install the rear coolant pipes. Refer to => [ Rear Coolant Pipe ] Rear Coolant Pipe.