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Oxygen Sensor and Sensor Control Before Catalytic Converter, Checking






Oxygen Sensor and Sensor Control before Catalytic Converter, Checking

Special tools, testers and auxiliary items required

Multimeter (V.A.G 1526 A)

Connector test kit (V.A.G 1594 A)

Test box (VAG1598/31)

Vehicle diagnostic, testing and information system ( VAS 5051)

Adapter (VAS 5051/1)

Requirements

No leaks in exhaust system

Coolant temperature at least 80 °C.

Work sequence

- Connect vehicle diagnostic, testing and information system (VAS 5051) and select vehicle system "01 -Engine electronics" in selection. Refer to => [ VAS5051, Connecting and Selecting Functions ] VAS 5051, Connecting and Selecting Functions. Engine must be run at idle speed.

Display on (VAS 5051):





- Under - 1 - select diagnostic function "04 - Basic setting".

Display on (VAS 5051):





1. Enter display group

- Enter "030" for "display group number 030" in field - 2 - and confirm entry by pressing Q button.

Display on (VAS 5051):





- Activate basic setting by pressing A button.

- Check specification in display field - 1 -.

By increasing the engine speed the specified values are achieved more quickly.

The "Oxygen Sensor status" indicates the condition of the Oxygen Sensor control and the Oxygen Sensor (O2S).









The first digit of the 3-digit display (heating) fluctuates between 0 and 1.

Display on (VAS 5051):





- Only continue test if display in display field - 1 - has reached "111" at least once.

- Press arrow button.

Checking Oxygen Sensor (O2S) adaptation values and Oxygen Sensor (O2S) control

Display on (VAS 5051):





1. Enter display group

- Enter "032" for "display group number 032" in field - 2 - and confirm entry by pressing Q button.

Display on (VAS 5051):





- Activate basic setting by pressing A button.

- Check indication in display groups - 1 -and - 2 -.





- Press arrow button.

Display on (VAS 5051):





1. Enter display group

- Enter "033" for "display group number 033" in field - 2 - and confirm entry by pressing Q button.

Display on (VAS 5051):





- Activate basic setting by pressing A button.

- Check indication in display groups - 1 -and - 2 -.





Note on display field 2:

Displayed is the Oxygen Sensor (O2S) voltage signal which was prepared and smoothed in the Engine Control Module (ECM). 1.5 V in the display corresponds to Oxygen Sensor (O2S) 1.

If the specified result is not obtained in display field, or if the value does not fluctuate by at least 2%:

- Perform test drive to free Oxygen Sensor (O2S) from any possible residues and repeat test.

If the specified result is not obtained in display field 1 3, or if the value does not fluctuate by at least 2%, even after the test drive:

- Check basic voltage.

- Check Oxygen Sensor (O2S) before Three Way Catalytic Converter (TWC) heating. Refer to => [ Oxygen Sensor Heater before Catalytic Converter, Checking ] Oxygen Sensor Heater Before Catalytic Converter, Checking.

- Check Oxygen Sensor (O2S) before Three Way Catalytic Converter (TWC) aging. Refer to => [ Oxygen Sensor before Catalytic Converter, Checking ] Oxygen Sensor Before Catalytic Converter, Checking.

Evaluating display group 032





Evaluating display group 032





Evaluating display group 033





Checking basic voltage

- Disconnect 6-pin connector (black) - 5 - to Oxygen Sensor (O2S) before Three Way Catalytic Converter (TWC).





To gain access to the connector, remove coolant expansion tank bolt (arrow) and move expansion tank to side. Fuel hoses remain connected.





- Connect multimeter between terminals 1 and 5 to measure voltage.





- Switch ignition on.

Specified value: 0.400...0.500 V

- Switch ignition off.

If specified value is not obtained:

- Check Oxygen Sensor (O2S) wiring.

If specified value is obtained:

- Replace Oxygen Sensor (O2S) before Three Way Catalytic Converter (TWC).

Checking Oxygen Sensor (O2S) wiring

- Disconnect 6-pin connector (black) - 5 - to Oxygen Sensor (O2S) before Three Way Catalytic Converter (TWC).





To gain access to the connector, remove coolant expansion tank bolt (arrow) and move expansion tank to side. Fuel hoses remain connected.





- Connect test box (VAG1598/31) to wiring harness for ECM; do not connect ECM. Refer to => [ Electrical Testing, with Test Box VAG 1598/31 ] Electrical Testing, With Test Box VAG 1598/31.

- Test for open circuit in the following wiring connections.









- Repair open circuit, if necessary.

- Check for shorts between two wires.

If the wiring is OK:

- Replace ECM. Refer to => [ Engine Control Module without Metal Anti-Theft Housing, Replacing ] Engine Control Module Without Metal Anti-Theft Housing, Replacing.