Removal and Replacement

Cylinder head

Operation number: 21102-2
















Removal

Perform depressurizing fuel system Refer to: Fuel system pressure release Fuel System Pressure Release

Remove the following items:
- exhaust manifold Refer to: Exhaust manifold, B6304T2 Service and Repair
- the intake manifold Refer to: Induction pipe, B6304T2 Service and Repair
- the valve cover Refer to: Valve cover, B6304T2 Service and Repair
- Fuel injection supply manifold Refer to: Fuel injection supply manifold, B6304T2 Service and Repair





Note! Note the position of each component before removal.

Use: Suction cup.
Use: Magnet.





Caution! Note the position of the components before removal.





Caution! Take extra care not to damage the mating faces.

Installation

Caution! Make sure that the mating faces are clean and free of foreign material.

Caution! Make sure that no fluids are present in the cylinder head bolt threaded bores.

Caution! Make sure that the oil galleries are clean and free of foreign material.




Torque: Sockets, cylinder bolt , 10 Nm

999 7300 Spanner 999 7300 Spanner





Caution! Take extra care not to damage the mating faces.

Torque: Cylinder headStage 1: 45 Nm Stage 2: 45 Nm Stage 3: 90 degree Stage 4: 180 degree

Use: Gasket solution, 1161847





Note! Make sure that these components are installed to the noted removal position.





Note! Make sure that this component is installed to the noted removal position.

Perform valve clearance Refer to: Valve clearance, B6304T2 Adjustments

Install the following items:
- the valve cover Refer to: Valve cover, B6304T2 Service and Repair
- Fuel injection supply manifold Refer to: Fuel injection supply manifold, B6304T2 Service and Repair
- the intake manifold Refer to: Induction pipe, B6304T2 Service and Repair
- exhaust manifold Refer to: Exhaust manifold, B6304T2 Service and Repair

Perform oil filter Refer to: Oil filter, B6304T2 Service and Repair

Perform cooling system draining, charging and bleeding Refer to: Service and Repair