Roof Assembly

Roof assembly

Operation number: 83802-2

Note! Some variation may occur. However, the essential information in the illustrations is always correct.

Removing

To replace the roof complete, exposing has to be done with the roof in several different positions.
It is very important to mark up the fastening of the old roof.

Remove the following items:
- load limiter Refer to: Luggage Compartment Cover Service and Repair
- side panel. Refer to: Side panel loadspace Side Panel Loadspace












Activate the sensor for the load limiter with a metal object.





Remove the left-hand side panel in the rear seat Refer to: Side panel rear seat Side Panel Rear Seat.




Mark the link system's position against the body.





Relieve the hydraulic system's oil pressure. Refer to: Convertible Top Hydraulic System Pressure Relief Convertible Top Hydraulic System Pressure Relief




Unlock the front roof lock.












Loosen the cable ties on the cable harness in the cargo compartment on both sides.












Remove the hydraulic hoses 91, 92 and 93 from the hydraulic pump so they are separated from the other hoses.

Caution! Be prepared to collect escaping fluids.








Mark the link system's position against the body.




Lock the rear link system





Installing








Fit the roof according to the marks made.
Check the play on the roof (5 mm) against the windscreen frame. Adjust the positions at the roof mounting as needed.




Fit the hydraulic hoses 91, 92 and 93 on the hydraulic pump.
Reset the pump pressure. Refer to: Convertible Top Hydraulic System Pressure Relief Convertible Top Hydraulic System Pressure Relief












Check the position of the link system to the body according to the markings made.




Check the play on the roof against the windscreen frame. It should be 5 mm. Adjust the positions at the roof mounting as needed.

Calibrate the roof. Refer to: Roof calibration Programming and Relearning.

Dismantle the roof plates for finishing. Refer to: Roof panel, painting