Removing
Removing
Special tools, testers and auxiliary items required
• Adjustment Plate (3282/39)
• Engine/Transmission Jack (V.A.G 1383A)
• Torque Wrench (5-50 Nm) (V.A.G 1331)
• Torque Wrench (40-200 Nm) (V.A.G 1332)
• Transmission Support Jig (3336)
• Engine Support Bridge (10 - 222 A)
• Pin (3282/29)
• Engine Support Basic Set (T40091)
• Transmission mounting elements, (when mounting the adjustment plate (3282/39) on the transmission support jig (3336))
• Grease for Clutch Splines (G 000 100)
- Determine whether a coded radio is installed. If so, obtain the anti-theft code.
- Turn off the ignition and disconnect the battery ground cable.
- Remove the engine cover and air filter.
- Remove the battery and the battery tray.
- Remove the cable retainer from the selector cable. Refer to => [ Plastic Relay Lever ] Plastic Relay Lever.
- Remove the clip - arrow 1 - and then remove the relay lever and the cable retainer.
- Remove the shift cable lock washer - arrow 2 - from the selector lever - A -.
- Remove the shift cable from the pin.
- Remove the nut - arrow 3 - and then remove the transmission shift lever - A -.
- Remove the cable bracket support bolts - arrows - and support from the transmission.
- Tie up the shift cable and the selector cable.
- Remove the bracket - B - from the transmission and pull it off the hose/line assembly - A -.
- Remove the transmission support bolts - arrows A - and support.
- Remove slave cylinder bolts - arrow B - and lay the slave cylinder aside, secure with wire, do not open the hydraulic system.
Do not press the clutch pedal any more.
- Disconnect the connector - arrow 1 - from the backup lamp switch (F4).
- Remove the connector - arrow 2 - and wire - arrow 3 - from the starter.
- Disconnect the ground cable from the upper engine/transmission bolt.
- Remove the upper bolt on the starter.
- Remove the upper engine/transmission bolts.
- Remove the plenum chamber cover.
So that the engine and transmission can be supported:
- Remove the wires - 1 - from the transport strap - 3 -.
- Remove the transport strap - 3 - from the engine - 2 - and pull it out of the eye - arrow -.
- Attach one shackle (10 - 222 A/12) to this eye.
- Install the (10 - 222 A) and support the engine/transmission. Do not lift the vehicle.
1. (T40091 /3)
2. (T40091 /1)
3. (10-222 A/31-1)
4. (10-222 A/12)
5. (10-222 A/31-4)
6. (10-222 A/31-3)
7. (10-222 A/3)
8. (10-222 A/7)
9. (10-222 A/31-2)
10. (10-222 A/10)
- Use the (10 - 222 A/7) - 8 - to lengthen the right hook (10 - 222 A/10) - 10 -.
The hook points downward and will be engaged on the cylinder block later.
- Raise the vehicle and remove the left front wheel.
- Remove the noise insulation.
- Remove the left front wheel housing liner.
Vehicles with Power Steering
- Remove the brackets and the power steering lines from the transmission.
Continuation For All
- Separate the exhaust system at the double clamp and remove the exhaust pipe bracket from the subframe.
- Remove the heat shield bolts - arrows - and shield from above the right drive axle, if equipped.
- Remove the drive axles from the flange shafts and tie them up as high as possible. Be careful not to damage the surface protection.
- Remove the bracket from the lower starter bolt, if equipped.
- Remove the lower bolt from the starter and then remove the starter.
- Remove the pendulum support, first remove bolt - A -, then bolts - B - and the support.
- Engage the (10 - 222 A/7) on the cylinder block.
Tension the right spindle one turn (more turns are not necessary).
- Support the engine and transmission with the left spindle. Do not lift the vehicle.
- Remove the left transmission mount bolts - arrows -.
- Angle the engine/transmission subassembly by lowering it using the spindles on the (10 - 222 A).
• The bolts - arrows - for the transmission mount bracket - A - must be accessible.
- Remove the transmission mount bracket - A - bolts - arrows -.
To remove the transmission, the (3282) must be equipped the (3282/39).
- Install the (3282) to the (V.A.G 1383A).
- Align the arms on the (3282) so that they match up with the holes in the (3282/39).
- Install the mounting elements - A and C -, on the (3282/39), as illustrated.
- Position the (V.A.G 1383A) under the vehicle. The arrow symbol - B - on the (3282/39) points in direction of travel.
- Align the adjustment plate so that it is parallel to the transmission and secure the safety support to the transmission.
- Install the (3282/29) into the hole on the transmission for the pendulum support bolt.
- Remove the lower engine/transmission bolts.
- Remove the transmission from the alignment pins and carefully move it toward the subframe.
- Push the engine forward slightly with a 2nd technician.
- Guide the right flange shaft - arrow 2 - past the opening - arrow 1 -.
- Carefully lower the transmission.
- Guide the right flange shaft past the flywheel.
- Guide the transmission past the power steering line and past the subframe when lowering it.
- Use the spindles on the (3282) to adjust the position of the transmission while lowering it.
• Pay attention to the lines when lowering the transmission.