Clutch Pedal Assembly: Description and Operation

Clutch Pedal Overview

• Obtain the anti-theft code for the radio before disconnecting the battery.

• Turn off the ignition and disconnect the battery ground cable.

• Lubricate the various bearing and contact surfaces using grease (G 000 450 02).






1 Bulkhead

• With studs for the bracket.

2 Gasket

• Always replace.

• Between the bracket and the bulkhead.

• With self-adhesive.

• Attached to the mounting bracket.

3 Bracket

• For the clutch pedal.

• Some versions have a sound absorber, refer to => [ Bracket with Sound Absorber ].

• Removing and installing, refer to => [ Mounting Bracket ] Mounting Bracket.

4 Bolt

5 Over-Center Spring

• Removing and installing, refer to => [ Over-Center Spring ] Over-Center Spring.

6 Bushing

7 Pin

8 Clutch Pedal

• Removing and installing, refer to => [ Clutch Pedal ] Clutch Pedal.

9 Mount

• To remove and install, disconnect the master cylinder from the clutch pedal. Refer to => [ Clutch Pedal ] Clutch Pedal.

10 Gasket

• Always replace.

• Located between the master cylinder and the bracket.

11 Master Cylinder

• Remove and install after removing the bracket. Refer to => [ Clutch Master Cylinder ] Service and Repair.

12 Clutch Position Sensor (G476)

• Removing and installing, refer to => [ Clutch Position Sensor G476 ] Service and Repair.

• Can be checked in "Guided Fault Finding" using the vehicle diagnostic tester.

• The clutch position sensor is called the clutch pedal switch in "Guided Fault Finding".

13 Clip

• To remove and install the hose/line assembly or pipe, pull the clip all the way out.

14 Supply Hose

• Rubber

• Made of plastic as of December 2005. Refer to => [ Plastic Supply Hose ] Description and Operation.

15 Nut

• 25 Nm

• Always replace.

• Quantity: 3

• Self-locking

• For securing the bracket to the bulkhead.

16 Nut

• 25 Nm

• Always replace.

17 Jounce Bumper

• For the clutch pedal.

Bracket with Sound Absorber - arrow -