Removal and Replacement
Clutch System Overviews
• Get the anti-theft code for the radio before disconnecting the battery.
• Turn off the ignition and disconnect the battery Ground (GND) cable.
• Lubricate the various bearing and contact surfaces with grease (G 000 450 02).
I - => [ Clutch Pedal ]
II - => [ Hydraulics ]
III - Hydraulics, RHD (Not available in the US/Canada)
Clutch Pedal
1 Bulkhead
• With a mount for the bracket
2 Gasket
• Always replace
• Between the bracket and bulkhead
• Self-adhesive
• Attached to the bracket
3 Mounting Bracket
• For clutch pedal mounting
• Some equipment versions have a sound absorber, refer to => [ Bracket with Sound Absorber ]
• Removing and installing, refer to => [ Mounting Bracket ] Mounting Bracket
4 Bolt
5 Over-Center Spring
• Removing and installing, refer to => [ Over-Center Spring ] Over-Center Spring
6 Bushing
7 Pin
8 Clutch Pedal
• Removing and installing, refer to => [ Clutch Pedal ] Clutch Pedal
9 Mount
• To remove and install master cylinder, separate from clutch pedal, refer to => [ Clutch Pedal ] Clutch Pedal
10 Gasket
• Always replace
• Between the master cylinder and the bracket
11 Master Cylinder
• Removing and installing, refer to => [ Master Cylinder ] Service and Repair
12 Clutch Position Sensor (G476)
• Removing and installing, refer to => [ Clutch Position Sensor (G476) ] Service and Repair
• Can be checked in "Guided Fault Finding" with the vehicle diagnosis, testing and information system (VAS 5051B)
• The clutch position sensor is called clutch pedal switch (F36) in "Guided Fault Finding"
13 Clip
• The clamp must be removed in order to remove/install the hose/line assembly
14 Supply Hose
• Rubber
• Golf 2009 ->, refer to => [ Plastic Supply Hose. ]
15 Nut
• 25 Nm
• Always replace
• Quantity: 3
• For the bracket to the bulkhead
16 Nut
• 25 Nm
• Always replace
17 Stop
• For the clutch pedal
Bracket with Sound Absorber - arrow -
Hydraulics
1 Brake Fluid Reservoir
2 Spring Clamp
• Not on all vehicles
3 Supply Hose
• Rubber
• Made of plastic as of 12.05, refer to => [ Plastic Supply Hose. ]
4 Master Cylinder
• Removing and installing, refer to => [ Master Cylinder ] Service and Repair
5 Clamp
• To remove and install the hose/line assembly or plastic line, pull the clip all the way out.
• On some master cylinders, it is pulled out on the side
6 Seal
• Install on the line connection
• Install with brake fluid
• Adapt the seals to the line connection version, refer to => [ Sealing Ring/O-ring for Hose/Line Assembly
or Plastic Line ]
• Allocation, refer to the Parts Catalog
7 Mount
• To remove and install, separate the clutch master cylinder from the clutch pedal, refer to => [ Clutch Pedal ] Clutch Pedal
8 Clutch Pedal
• Removing and installing, refer to => [ Clutch Pedal ] Clutch Pedal
9 Hex Nut, - item 15 - => [ (Item 15) Nut ]
10 Hose/Line Assembly
• Allocation, refer to the Parts Catalog
11 Bracket
• For hose/line assembly - item 10 - => [ (Item 10) Hose/Line Assembly ]
• Attached to the body
• Covered by the assembly mounting
• Bracket differentiation, refer to => [ Bracket Differentiation ]
12 Plastic Line
• Allocation, refer to the Parts Catalog
13 Bracket
• For plastic line - item 12 - => [ (Item 12) Plastic Line ]
• Attached to the body
• Covered by the assembly mounting
• Bracket differentiation, refer to => [ Bracket Differentiation ]
14 Seal
• Install on the line connection
• Install with brake fluid
• Adapt the seals to the line connection version, refer to => [ Sealing Ring/O-ring for Hose/Line Assembly
or Plastic Line ]
• Allocation, refer to the Parts Catalog
15 Bleeder
16 Clamp
• To remove and install the hose/line assembly or plastic line and the bleeder, pull the clip out to the stop
17 Vent Valve
• Bleed the clutch mechanism, refer to => [ Clutch System, Bleeding ] Procedures
18 Dust Cap
19 Clutch Slave Cylinder
• The gasket can only be replaced when the transmission is removed.
• Removing and installing, refer to => [ Slave Cylinder with Release Bearing ] Slave Cylinder With Release Bearing
20 Transmission
Sealing Ring/O-ring for Hose/Line Assembly or Plastic Line
Plastic Supply Hose - 1 -.
• The seals - 2 - must be inside the supply hose.
Bracket Differentiation
