FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Right Flange Shaft and Seal






Right Flange Shaft and Seal

Special tools, testers and auxiliary items required

Drift Sleeve (3158)

Torque Wrench (5-50 Nm) (V.A.G 1331)

Torque Wrench (40-200 Nm (V.A.G 1332)

Use Oil Collecting and Extracting Device (V.A.G 1782)

Socket and Extended Bit (T10107 A)

Sealing Grease for Seal (G 052 128 A1)

Removing

- Remove the noise insulation.

- Disconnect the connector - 1 - from the oil level thermal sensor (G266) , if equipped.






- Remove the right drive axle heat shield bolts - arrows - and shield, if equipped.






- Remove the right drive from the flange shaft.

- Tie the drive axle as high up as possible. Be careful not to damage the paint on the drive axle.

On some engines, the drive axle cannot be tied up so that the flange shaft can be removed. Then, remove the right drive axle.

- Place the used oil collecting and extracting device (V.A.G 1782) under the transmission.

- Remove the flange shaft bolt using the socket and extended bit (T10107 A).






The bolt has a 6 mm inner hex

- To remove and install the flange shaft, install 2 bolts into the flange and counter hold it using a pry bar.

- Remove the flange shaft together with the spring.

- Pry out the shaft seal.

Installing

- Lightly coat the outer circumference of the new shaft seal with oil.

- Fill the space between the sealing and dust lips halfway with sealing grease for seal (G 052 128 A1) - arrow -.






- Drive in the new shaft seal, without tilting it and until its seated using the drift sleeve (3158).






- Install the flange shaft.

- Tighten the new flange shaft bolts to 30 Nm. Push the flange shaft against the transmission so that the bolt engages in the threads.

- Install the right drive axle to the flange shaft or install the right drive axle.

- Install the right drive axle heat shield, if equipped.

- Check the transmission oil level and fill, as necessary. Refer to => [ Transmission Oil Level, Checking and Filling ] Transmission Oil Level, Checking and Filling.

- Install the noise insulation.