Bevel Box Assembly Overview

Bevel Box Overview






1 Left Seal

• Between the bevel box and the transmission.

• Remove the bevel box to replace, refer to the following:

Tiguan, refer to => [ Bevel Box ] Bevel Box.

• Replace the inner => [ (Item 2) Left Seal ] seal as well if there are leaks.

• Removing and installing, refer to => [ Bevel Box Seals ] Bevel Box Seals.

2 Left Seal

• Between the bevel box and the transmission.

• Remove the bevel box to replace, refer to the following:

Tiguan, refer to => [ Bevel Box ] Bevel Box.

• Replace the outer seal => [ (Item 1) Left Seal ] as well if there are leaks.

• Removing and installing, refer to => [ Bevel Box Seals ] Bevel Box Seals.

3 Bevel Box

• Removing and installing, refer to the following:

Tiguan, refer to => [ Bevel Box ] Bevel Box.

4 Seal

• Right (drive axle side)

• The seal can be replaced with the bevel box installed.

• Removing and installing, refer to => [ Right Seal, Drive Axle Side ] Bevel Box Seals.

5 Protective Cap

• Right (drive axle side), if equipped.

• Removing and installing, refer to => [ Right Seal, Drive Axle Side ] Bevel Box Seals.

6 Circlip

• Always replace.

• Insert in the groove in the flange shaft.

7 Seal

• Always replace.

• Insert in the groove in the flange shaft.

8 Flange Shaft

• Remove the bevel box to remove and install, refer to the following:

Tiguan, refer to => [ Bevel Box ] Bevel Box.

• Removing and installing, refer to => [ Stub Shaft Polygon Needle Bearing ] Stub Shaft Polygon Needle Bearing.

9 Needle Bearing (Polygon Bearing)

• Removing and installing, refer to => [ Stub Shaft Polygon Needle Bearing ] Stub Shaft Polygon Needle Bearing.

10 Circlip

• Always replace.

11 Nut

• 480 Nm

• Removing and installing, refer to => [ Output Flange Seal, Bevel Box Removed ] Bevel Box Seals.

• Insert using liquid locking fluid (D 000 600 A2).

12 Output Flange

• Removing and Installing, refer to => [ Output Flange Seal, Bevel Box Removed ] Bevel Box Seals

13 Seal

• Remove the bevel box to replace, refer to the following:

Tiguan, refer to => [ Bevel Box ] Bevel Box.

• Removing and installing, refer to => [ Output Flange Seal, Bevel Box Removed ] Bevel Box Seals.

14 Bolt

• 25 Nm

• Tighten in a diagonal sequence.

15 Pinion Housing

• With the shaft bevel gear

• The drive pinion housing only fits in one position.

• Installing, place the drive pinion housing loosely on the bevel box, tighten all the bolts by hand and then counter turn and tighten the bolts on alternating sides.

16 Seal

• To replace, remove the bolts => [ (Item 14) Bolt ] and carefully pry the drive pinion housing out at the tabs protruding all the way around.

• Do not remove the nut => [ (Item 11) Nut ] and output flange => [ (Item 12) Output Flange ].