Toothed Belt Drive Assembly Overview

Toothed Belt Drive Assembly Overview





1 Toothed Belt

• Mark direction of rotation before removing

• Check for wear

• Do not kink

• Removing and installing, refer to --> [ Toothed Belt, Removing, Installing and Tensioning ] Toothed Belt, Removing, Installing and Tensioning.

2 120 Nm plus an additional 1/4 turn (90°)

• Replace

• Use counter-holder (3415) to loosen and tighten

• Do not lubricate or grease the threads or collar

• Additional rotation can occur in several stages

3 Crankshaft Toothed Belt Sprocket

4 20 Nm

5 Idler Roller

6 20 Nm plus an additional 1/8 turn (45°)

• Replace

7 Tensioning roller

• Remove engine bracket to remove and install --> [ Engine Bracket ] Service and Repair.

8 20 Nm plus an additional 1/4 turn (90°)

• Replace

9 Camshaft Sprocket

10 25 Nm

11 100 Nm

12 Hub

• Use counter-holder (T10051) to loosen and tighten

• To remove, use pulling fixture (T10052)

• Removing and installing, refer to --> [ Camshafts ] Camshafts.

13 Rear Toothed Belt Guard

14 20 Nm

15 10 Nm

• Replace

16 Idler Roller

17 50 Nm plus an additional 1/4 turn (90°)

• Replace

18 Hub

• Use counter-holder (T10051) to loosen and tighten

• Use ignition coil puller (T40064) to remove.

• Removing and installing, refer to --> [ High Pressure Fuel Pump ] High Pressure Fuel Pump.

19 95 Nm

20 High Pressure Fuel Pump Toothed Belt Sprocket

21 20 Nm plus an additional 1/4 turn (90°)

• Replace

22 Coolant Pump

• Removing and installing, refer to --> [ Coolant Pump ] Service and Repair.

23 15 Nm

24 Upper Toothed Belt Guard

• Installing, refer to --> [ Install The Upper Toothed Belt Guard ]

25 Lower Toothed Belt Guard

26 Center Toothed Belt Guard

27 10 Nm

• Replace

28 10 Nm plus an additional 1/4 turn (90°)

• Replace

29 Belt Pulley/Vibration Damper

• Only possible to install in one position - bores are offset

30 5 Nm

31 Protective Plate

32 40 Nm plus an additional 1/2 turn (180°)

• Replace

• Observe tightening sequence. Refer to --> [ Engine Bracket to Cylinder Block Tightening Sequence ] Subframe Mount Assembly Overview

33 Engine Mount

• Removing and installing, refer to --> [ Engine Bracket ] Service and Repair.

Install The Upper Toothed Belt Guard





- Make sure the upper toothed belt guard section is clipped to the cylinder head cover correctly.

• The illustration shows the camshaft sprocket removed.

- Press upper section of the toothed belt guard in the area with the clips - arrows - against the cylinder head cover until the clips engage with each other. Use a screwdriver to press the guard if necessary.

- Check clearance between the hub and the upper section of the toothed belt guard.