FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Installation





SLIDING ROOF: SLIDING ROOF HOUSING: INSTALLATION

1. INSTALL SLIDING ROOF WEATHERSTRIP

(a) Install the sliding roof weatherstrip as follows:

(1) Position the joint of the weatherstrip at the rear center.

(2) Align the marks on the weatherstrip with the middle marks at the corners of the sliding roof panel and install the weatherstrip.

(3) Install the lip of the weatherstrip firmly.





2. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

(a) Install the sliding roof housing sub-assembly with the 8 bolts and 8 nuts.





Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(b) Connect the 4 sliding roof drain hoses.

3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

(a) Using a T25 "TORX" driver, temporarily install the sliding roof glass sub-assembly with the 4 screws.





(b) Perform a level check.





(1) Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

Standard:





HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

(c) Perform a gap check.





(1) Check the gap between the roof panel and roof glass.

NOTICE:
The gap must be even all around.

(d) After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

4. INSPECT FOR WATER LEAK

(a) After adjusting the sliding roof glass sub-assembly, inspect for water leak.

(b) If there are any leaks, readjust the sliding roof glass sub-assembly.

5. INSTALL SLIDING ROOF SIDE GARNISH LH

(a) Engage the 6 claws and install the sliding roof side garnish LH.





6. INSTALL SLIDING ROOF SIDE GARNISH RH

HINT
Use the same procedure for the RH side and LH side.

7. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH Installation

8. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT
Use the same procedure for the RH side and LH side.

9. INSTALL FRONT SIDE RAIL SPACER LH

(a) Engage the 2 claws and install the front side rail spacer LH.

10. INSTALL FRONT SIDE RAIL SPACER RH

HINT
Use the same procedure for the RH side and LH side.

11. INSTALL ROOF HEADLINING ASSEMBLY

(a) Install the roof headlining assembly Installation.

12. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

(a) Reset the sliding roof drive gear sub-assembly Programming and Relearning.

13. INSPECT SLIDING ROOF SYSTEM

(a) Inspect the sliding roof system On-Vehicle Inspection.