Installation (from 12/2010)

2GR-FE LUBRICATION: OIL PUMP: INSTALLATION

1. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL

(a) Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge.

SST : 09316-60011

09316-00011

NOTICE:
* Keep the lip free from foreign matter.
* Do not tap on the oil seal at an angle.
* Make sure that the oil seal edge does not stick out of the timing chain case.

(b) Apply MP grease to the oil seal lip.

2. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY

(a) Apply seal packing in a continuous bead to the engine as shown in the following illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal width:

3.0 mm (0.118 in.) or more

NOTICE:
* Be sure to clean and degrease the contact surfaces, especially the areas indicated by * in the illustration.
* When the contact surfaces are wet, wipe off with an oil-free cloth before applying seal packing.
* Install the timing chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after installation.

(b) Apply seal packing in a continuous bead to the timing chain cover as shown in the following illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

NOTICE:
* When the contact surfaces are wet, degrease with cleaning agent and wipe off with an oil-free cloth before applying seal packing.
* Install the crankcase within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after installation.

HINT
Apply seal packing referring to the table and illustration below.

(d) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

(e) Loosely install the timing chain cover with the 23 bolts and 2 nuts, but do not tighten the bolts and nuts yet.

NOTICE:
Make sure that there is no oil on the bolt threads.

HINT
* Bolt length:
* 40 mm (1.57 in.) for bolt A
* 55 mm (2.17 in.) for bolt B
* 25 mm (0.98 in.) for bolt C

(f) Fully tighten the bolts in this order: Areas 1 and Area 2.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(g) Fully tighten the bolts and nuts in this order: Areas 3.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(h) Fully tighten the bolts in this order: Areas 4.

Bolt A - Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

Bolts except A - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

3. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH Reassembly

4. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH Reassembly

5. INSTALL OIL PIPE Reassembly

6. INSTALL NO. 1 OIL PIPE Reassembly

7. INSTALL IGNITION COIL ASSEMBLY Installation (from 12/2010)

8. INSTALL INTAKE AIR SURGE TANK ASSEMBLY Installation (from 12/2010)

9. INSTALL OIL PAN SUB-ASSEMBLY Reassembly

10. INSTALL OIL STRAINER SUB-ASSEMBLY Reassembly

11. INSTALL OIL PAN SUB-ASSEMBLY NO. 2 Reassembly

12. INSTALL CRANKSHAFT PULLEY Reassembly

13. INSTALL WATER INLET HOUSING Installation

14. INSTALL WATER PUMP PULLEY Installation

15. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation (from 12/2010)

16. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation (from 12/2010)

17. INSTALL DRIVE PLATE & RING GEAR SUB-ASSEMBLY Installation (from 12/2010)

18. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation (from 12/2010)

19. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation (from 12/2010)

20. INSTALL OIL LEVEL GAUGE GUIDE SUB-ASSEMBLY Installation (from 12/2010)

21. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY Installation (from 12/2010)

22. INSTALL STARTER ASSEMBLY Installation (from 12/2010)

23. INSTALL FRONT FRAME ASSEMBLY Installation (from 12/2010)

24. INSTALL ENGINE WIRE

25. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE Installation (from 12/2010)