FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Installation





REAR SUSPENSION: REAR AXLE BEAM: INSTALLATION

1. INSTALL REAR AXLE CARRIER BUSH

(a) Paint the directional mark on a new rear axle carrier bush, 135° from the center of the bush groove toward the front side of the vehicle, as shown in the illustration.





Text in Illustration





(b) Align the painting mark on the rear axle carrier bush and the hole center on the rear axle beam assembly, as shown in the illustration. And provisionally install the rear axle carrier bush onto the rear axle beam assembly.

(c) Using SST, install the rear axle carrier bush onto the rear axle beam assembly.





SST : 09649-17010

SST : 09726-40010

SST : 09950-40011

09951-04020

09952-04010

09953-04030

09954-04030

09955-04051

09957-04010

09958-04011

NOTICE:
Do not damage the rubber portion when installing the rear axle carrier bush.

2. TEMPORARILY TIGHTEN REAR AXLE BEAM ASSEMBLY

(a) Support the rear axle beam assembly with an engine lift.

(b) Install the rear axle beam assembly to the vehicle and provisionally tighten the 2 bolts.

3. INSTALL REAR COIL SPRING Installation

4. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY

(a) Provisionally install the shock absorber (lower side) to the rear axle beam assembly with the bolt and nut.

5. INSTALL REAR FLOOR PANEL BRACE LH Installation

6. INSTALL REAR FLOOR PANEL BRACE RH

HINT
Use the same procedure for the RH side as for the LH side.

7. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY Installation

8. INSPECT REAR AXLE HUB BEARING LOOSENESS Rear Axle Hub

9. INSPECT REAR AXLE HUB RUNOUT Rear Axle Hub

10. INSTALL REAR BRAKE DRUM

11. ADJUST REAR DRUM BRAKE SHOE CLEARANCE Installation

12. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

(a) Install the No. 3 parking brake cable assembly with the bolt.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

13. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

HINT
Use the same procedure for the RH side as for the LH side.

14. INSTALL REAR NO. 4 BRAKE TUBE

(a) Install the rear No. 4 brake tube onto the rear axle beam assembly with the nut.

Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

(b) Connect the rear flexible hose to the rear axle beam assembly with a new clip.

(c) Using a union nut wrench 10 mm, connect the rear No. 4 brake tube to the rear flexible hose while holding the rear flexible hose with a wrench.

Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.

15. INSTALL REAR NO. 3 BRAKE TUBE

HINT
Use the same procedure for the RH side as for the LH side.

16. INSTALL SKID CONTROL SENSOR WIRE Installation

17. INSTALL TAIL EXHAUST PIPE ASSEMBLY Installation

18. INSTALL REAR WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

19. STABILIZE SUSPENSION Installation

20. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY

(a) Fully tighten the 2 bolts.





Text in Illustration





Torque : 90 Nm (918 kgf-cm, 67 ft-lbf)

21. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY Installation

22. BLEED BRAKE SYSTEM

Service and Repair

23. INSPECT FOR EXHAUST GAS LEAK

24. INSPECT REAR WHEEL ALIGNMENT

Rear Wheel Alignment

25. CHECK FOR SPEED SENSOR SIGNAL

Installation