FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation





WINDOW / GLASS: QUARTER WINDOW GLASS: INSTALLATION

HINT
* Use the same procedure for the RH and LH sides.
* The procedure listed below is for the LH side.
* A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.

1. INSTALL QUARTER WINDOW MOULDING LH





(a) Using a brush or sponge, coat the application area of the quarter window with Primer G.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Standard:





Text in Illustration









(b) Using a brush or sponge, coat the application area of a new quarter window moulding with Primer M.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Text in Illustration









(c) Apply adhesive to the quarter window moulding.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

Text in Illustration





(1) Cut off the tip of a cartridge nozzle.

HINT
After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame:





(2) Load a sealer gun with the cartridge.

(3) Apply adhesive to the quarter window moulding as shown in the illustration.





(d) Install the quarter window moulding as shown in the illustration.

Text in Illustration









(e) Apply non-residue solvent to a clean cloth and wipe off any excess or protruding adhesive.

2. INSTALL QUARTER WINDOW GLASS ADHESIVE DAM LH

(a) Apply Primer G to the window where the dam will be installed.





Text in Illustration





NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

(b) Remove the peeling paper from a new adhesive dam. Install the dam to the quarter window at the location shown in the illustration.

3. INSTALL QUARTER WINDOW CLIP LH

(a) Apply Primer G to the quarter window where the clip will be installed.





Text in Illustration





NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

(b) Remove the peeling paper from a new clip. Install the clip to the quarter window at the location shown in the illustration.

4. INSTALL QUARTER WINDOW CLIP

(a) Apply Primer G to the quarter window where the clip will be installed.





Text in Illustration





NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

(b) Remove the peeling paper from a new clip. Install the clip to the quarter window at the location shown in the illustration.

5. INSTALL QUARTER WINDOW ASSEMBLY LH

(a) When installing a new quarter window assembly:

HINT
Dam not reused.

(1) Apply Primer G to the window where the dam will be installed.





Text in Illustration





NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

(2) Remove the peeling paper from a new adhesive dam. Install the dam to the quarter window at the location shown in the illustration.

(3) Remove the peeling paper from a new double-sided tape.





(b) Using a brush or sponge, apply primer M to the exposed part of the vehicle body.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

Text in Illustration





(c) Using a brush or sponge, apply Primer G to the contact surface of the glass.





Text in Illustration





Standard:





HINT
If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

(d) Apply adhesive to the quarter window glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of a cartridge nozzle as shown in the illustration.





Text in Illustration





Standard:





HINT
After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame:





(2) Load a sealer gun with the cartridge.

(3) Apply adhesive to the quarter window glass as shown in the illustration.

(e) Install the quarter window glass to the vehicle body.

(1) Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Check the clearance between the body and glass.

(2) Lightly press the front surface of the glass to ensure a close fit.

(3) Apply non-residue solvent to a clean cloth and wipe off any excess or protruding adhesive.

HINT
Apply adhesive to any areas where the amount of adhesive is inadequate.

NOTICE:
Do not drive the vehicle within the time written in the table below.

Minimum Time:





6. CHECK FOR LEAKS AND REPAIR

(a) Conduct a leak test after the adhesive has completely hardened.

(b) Seal any leaks with auto glass sealer.

7. INSTALL INNER LOWER ROOF SIDE GARNISH LH Installation

8. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH Installation

9. INSTALL INNER ROOF SIDE GARNISH CAP LH Installation

10. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH Installation

11. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY Installation

12. INSTALL UPPER CENTER PILLAR GARNISH LH Installation

13. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH Installation

14. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

15. INSTALL FRONT DOOR SCUFF PLATE LH Installation

16. INSTALL REAR SEAT ASSEMBLY

(a) Install the rear seat assembly Installation.

17. INSTALL FRONT DECK FLOOR BOX Installation

18. INSTALL DECK FLOOR BOX LH Installation

19. INSTALL DECK FLOOR BOX RH Installation

20. INSTALL BACK DOOR SCUFF PLATE Installation

21. INSTALL DECK BOARD ASSEMBLY Installation

22. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Installation

23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.