Installation

BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER: INSTALLATION

1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD Testing and Inspection

2. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

(a) Install a new O-ring to the brake master cylinder sub-assembly.

(b) Install the brake master cylinder and wire harness clamp bracket with the 2 nuts.

Torque : 13 Nm (127 kgf-cm, 9 ft-lbf)

NOTICE:
* The master cylinder requires careful handling. Do not allow the master cylinder to receive any impact, such as from being dropped. Do not reuse a master cylinder that has been dropped.
* Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.
* When installing the master cylinder to the brake booster, or when removing the master cylinder from the brake booster, make sure that the master cylinder is kept horizontal or with its tip facing downward (the piston faces upward) to prevent the master cylinder piston from falling out.
* Do not allow any foreign objects to contaminate the master cylinder piston. If a foreign object gets on the piston, remove it by using a piece of cloth and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the piston.
* Do not use any other type of grease or fluid.

(c) Using a union nut wrench, connect the 2 brake lines to the brake master cylinder sub-assembly.

Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.

(d) Attach the clamp and connect the connector.

3. CONNECT CLUTCH TUBE (for Manual Transaxle)

(a) Connect the clutch tube to the brake master cylinder reservoir assembly with the clip.

4. INSTALL BRAKE ACTUATOR ASSEMBLY

Installation

5. BLEED BRAKE SYSTEM Service and Repair

6. BLEED CLUTCH LINE Procedures

7. INSTALL CENTER COWL TOP VENTILATOR LOUVER Service and Repair

8. INSPECT FOR BRAKE FLUID LEAK

9. INSPECT BRAKE FLUID LEVEL IN RESERVOIR Testing and Inspection