Installation

E351 MANUAL TRANSAXLE: MANUAL TRANSAXLE ASSEMBLY: INSTALLATION

1. INSTALL MANUAL TRANSAXLE ASSEMBLY

(a) Install the manual transaxle with the 10 bolts.

Torque : 64 Nm (653 kgf-cm, 47 ft-lbf for bolt A)

Torque : 46 Nm (469 kgf-cm, 34 ft-lbf for bolt B)

Torque : 44 Nm (449 kgf-cm, 33 ft-lbf for bolt C)

2. INSTALL ENGINE MOUNTING BRACKET LH

(a) Install the engine mounting bracket LH with the 3 bolts.

Torque : 64 Nm (653 kgf-cm, 47 ft-lbf)

3. INSTALL ENGINE MOUNTING INSULATOR LH

(a) Install the 4 bolts.

Torque : 95 Nm (969 kgf-cm, 70 ft-lbf)

(b) Install the engine mounting insulator LH with the bolt and nut.

Torque : 56 Nm (571 kgf-cm, 41 ft-lbf)

4. INSTALL REAR ENGINE MOUNTING BRACKET

(a) Install the rear engine mounting bracket with the 3 bolts.

Torque : 45 Nm (459 kgf-cm, 33 ft-lbf)

5. INSTALL FRONT ENGINE MOUNTING BRACKET

(a) Install the front engine mounting bracket with the 3 bolts.

Torque : 64 Nm (653 kgf-cm, 47 ft-lbf)

6. INSTALL REAR ENGINE MOUNTING INSULATOR

(a) Install the rear engine mounting insulator with the bolt and nut.

Torque : 95 Nm (969 kgf-cm, 70 ft-lbf)

7. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation

8. INSTALL FRONT CROSS MEMBER SUB-ASSEMBLY

(a) Install the 4 bolts and the front cross member with the 4 bolts.

Torque : 96 Nm (979 kgf-cm, 71 ft-lbf)

9. INSTALL FRONT ENGINE MOUNTING INSULATOR

(a) Install the front engine mounting insulator with the bolt and nut.

Torque : 145 Nm (1479 kgf-cm, 107 ft-lbf)

10. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH Installation

11. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH

HINT
Perform the same procedure as for the LH side.

12. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH Installation

13. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

HINT
Perform the same procedure as for the LH side.

14. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation

15. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation

16. INSTALL FRONT AXLE ASSEMBLY LH Installation

17. INSTALL FRONT AXLE ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

18. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation

19. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

20. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation

21. INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

22. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Installation

23. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

24. INSTALL FRONT SPEED SENSOR LH Installation

25. INSTALL FRONT SPEED SENSOR RH

HINT
Perform the same procedure as for the LH side.

26. INSTALL FRONT AXLE HUB NUT LH Installation

27. INSTALL FRONT AXLE HUB NUT RH

HINT
Perform the same procedure as for the LH side.

28. INSTALL STARTER ASSEMBLY Installation

29. CONNECT CONNECTOR

(a) Connect the back-up light switch connector.

30. CONNECT WIRE HARNESS

31. INSTALL CONTROL CABLE BRACKET

(a) Install the control cable bracket with the 3 bolts.

Torque : 17 Nm (173 kgf-cm, 13 ft-lbf)

32. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Connect the control cable with the bolt.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(b) Connect the 2 cable ends and install the 2 washers and the 2 clips.

(a) Connect the flexible hose tube with the 2 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf for bolt A)

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf for bolt B)

34. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY

Installation

35. INSTALL CLUTCH ACCUMULATOR ASSEMBLY

Installation

36. INSTALL BATTERY CARRIER

(a) Install the battery carrier with the 4 bolts.

Torque : 19 Nm (189 kgf-cm, 14 ft-lbf)

37. INSTALL BATTERY TRAY

38. INSTALL BATTERY

39. INSTALL BATTERY INSULATOR

40. INSTALL BATTERY CLAMP SUB-ASSEMBLY

41. INSTALL AIR CLEANER ASSEMBLY Installation

42. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY Installation

43. INSTALL COWL TOP PANEL OUTER Installation

44. INSTALL WINDSHIELD WIPER MOTOR AND LINK Installation

45. INSTALL COWL TOP VENTILATOR LOUVER LH Installation

46. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

47. INSTALL HOOD TO COWL TOP SEAL Installation

48. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

49. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

50. INSTALL WINDSHIELD WIPER ARM COVER Installation

51. INSTALL HOOD SUB-ASSEMBLY

52. INSPECT HOOD SUB-ASSEMBLY Adjustments

53. ADJUST HOOD SUB-ASSEMBLY Adjustments

54. ADD TRANSAXLE OIL

55. INSPECT AND ADJUST TRANSAXLE OIL Testing and Inspection

56. INSTALL REAR ENGINE UNDER COVER LH

57. INSTALL REAR ENGINE UNDER COVER RH

58. INSTALL NO. 1 ENGINE UNDER COVER

59. INSTALL NO. 2 ENGINE UNDER COVER

60. INSTALL FRONT WHEELS

61. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation

62. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation

63. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

64. INSPECT ABS SPEED SENSOR SIGNAL

Test Mode Procedure

65. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Front Wheel Alignment

66. INSPECT FOR TRANSAXLE OIL LEAK