Installation

2AZ-FE ENGINE MECHANICAL: ENGINE UNIT: INSTALLATION

INSTALLATION

1. INSTALL RADIO SETTING CONDENSER





(a) Install the condenser with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
2. INSTALL ENGINE COOLANT TEMPERATURE SENSOR Installation
3. INSTALL OIL PRESSURE SWITCH Installation
4. INSTALL KNOCK SENSOR Installation
5. INSTALL IGNITION COIL ASSEMBLY Installation
6. INSTALL NO. 1 WATER BY-PASS PIPE





(a) Install a new gasket and the pipe with the bolt and 2 nuts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
7. INSTALL OIL DIPSTICK GUIDE Installation
8. INSTALL OIL DIPSTICK
9. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET Installation
10. INSTALL THERMOSTAT Installation
11. INSTALL INLET WATER Installation
12. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
(a) Install a new gasket onto the cylinder head.





(b) Temporarily tighten the exhaust manifold converter with the 5 nuts.
(c) Tighten the 5 nuts in the sequence shown in the illustration.
Torque: 37 Nm (377 kgf-cm, 27 ft-lbf)
13. INSTALL NO. 2 MANIFOLD STAY





(a) Install the No. 2 manifold stay with the bolt and nut.
Torque: 44 Nm (449 kgf-cm, 33 ft-lbf)
14. INSTALL MANIFOLD STAY





(a) Install the manifold stay with the bolt and nut.
Torque: 44 Nm (449 kgf-cm, 33 ft-lbf)
15. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR





(a) Install the exhaust manifold heat insulator with the 4 bolts.
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf)
16. INSTALL NO. 1 INTAKE MANIFOLD INSULATOR Installation
17. INSTALL INTAKE MANIFOLD
(a) Install the new gasket onto the intake manifold.





(b) Install the intake manifold with the 5 bolts and 2 nuts.
Torque: 30 Nm (306 kgf-cm, 22 ft-lbf)
18. CONNECT NO. 2 VENTILATION HOSE Installation
19. INSTALL FUEL INJECTOR ASSEMBLY Installation
20. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation