Installation

SUSPENSION: REAR COIL SPRING: INSTALLATION

INSTALLATION

1. INSTALL REAR COIL SPRING LH
(a) Install the coil spring insulator lower onto the axle beam.






(b) Install the coil spring insulator upper so that its gap fits onto the end of coil spring.






(c) Install the coil spring onto the axle beam.
NOTE: The paint mark of the coil spring should be towards the underside and rear side of the vehicle.

2. INSTALL REAR COIL SPRING RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

3. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER LH Installation

4. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

5. INSTALL REAR SHOCK ABSORBER CAP LH
6. INSTALL REAR SHOCK ABSORBER CAP RH
7. INSTALL REAR ABSORBER CAP
8. INSTALL REAR ABSORBER CAP






9. INSTALL REAR LH FLEXIBLE HOSE
(a) Connect the flexible hose onto the axle beam with a new clip.
(b) Using a union nut wrench, install the brake tube.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
NOTICE:
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) .
- This torque value is effective when union nut wrench is parallel to a torque wrench.

10. INSTALL REAR RH FLEXIBLE HOSE
HINT: The installation procedure for the RH side is the same as that for the LH side.

11. INSTALL SKID CONTROL SENSOR WIRE





(a) Install the skid control sensor wire onto the axle beam with the nut.
Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)






(b) Connect the skid control sensor wire connector.
12. INSTALL REAR WHEEL
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
13. STABILIZE SUSPENSION
(a) Lower the vehicle from the jack.
(b) Bounce the vehicle up and down several times to stabilize the suspension.
14. FULLY TIGHTEN REAR AXLE BEAM Installation

15. FULLY TIGHTEN REAR SHOCK ABSORBER LH Installation

16. FULLY TIGHTEN REAR SHOCK ABSORBER RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

17. FILL RESERVOIR WITH BRAKE FLUID Replacement

18. BLEED MASTER CYLINDER Replacement

19. BLEED BRAKE LINE Replacement

20. BLEED BRAKE ACTUATOR (w/ VSC) Replacement

21. CHECK FLUID LEVEL IN RESERVOIR Replacement

22. CHECK FOR BRAKE FLUID LEAKAGE
23. INSPECT REAR WHEEL ALIGNMENT
Rear Wheel Alignment
24. CHECK ABS SENSOR SIGNAL (w/o VSC)
Test Mode Procedure
25. CHECK VSC SENSOR SIGNAL (w/ VSC)
Test Mode Procedure