FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Installation








2ZR-FE ENGINE CONTROL SYSTEM: KNOCK SENSOR: INSTALLATION

INSTALLATION

1. INSTALL KNOCK SENSOR






(a) Install the knock sensor with the bolt as shown in the illustration.
Torque: 21 Nm (214 kgf-cm, 16 ft-lbf)






(b) Connect the knock sensor connector.
2. INSTALL INTAKE MANIFOLD
(a) Install a new gasket onto the intake manifold.






(b) Install the intake manifold and intake manifold stay with the 4 bolts and 2 nuts.
Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)






(c) Connect the water by-pass hose and the No. 2 water by-pass hose.






(d) Connect the throttle body assembly connector.






(e) Connect the ventilation hose.






(f) Connect the 4 wire harness clamps.
3. INSTALL TRANSMISSION OIL LEVEL GAUGE SUB-ASSEMBLY (for Automatic Transaxle) Installation

4. INSTALL OIL COOLER TUBE (for Automatic Transaxle) Installation

5. INSTALL ENGINE OIL LEVEL DIPSTICK
6. INSTALL STARTER ASSEMBLY

7. INSTALL INJECTOR VIBRATION INSULATOR Installation

8. INSTALL NO. 1 DELIVERY PIPE SPACER Installation

9. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation

10. CONNECT FUEL TUBE SUB-ASSEMBLY Installation

11. INSTALL FUEL PIPE CLAMP Installation

12. CONNECT VACUUM HOSE Installation

13. CONNECT NO. 1 FUEL VAPOR FEED HOSE Installation

14. INSTALL HARNESS BRACKET Installation

15. INSTALL ENGINE WIRE HARNESS Installation

16. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE Installation

17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
18. ADD ENGINE COOLANT Service and Repair

19. INSPECT FOR COOLANT LEAK Testing and Inspection

20. INSPECT FOR FUEL LEAK
Vehicle Damage Warnings
21. INSTALL NO. 2 CYLINDER HEAD COVER Installation

22. INSTALL ENGINE UNDER COVER RH
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
23. INSTALL ENGINE UNDER COVER LH
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)