Inspection Procedure 3

INSPECTION PROCEDURE 3: Clutch Noise

DIAGNOSIS

STEP 1. Check insufficient clutch pedal play.

Refer to Adjustments.

Q. Does the clutch pedal play meet the standard value?

YES [5M/T] : Go to Step 2.

YES [6M/T] : Go to Step 4.

NO Adjust the clutch pedal play. Then go to Step 7.

STEP 2. Check the clutch release bearing for wear.

Q. Is the clutch release bearing worn?

YES Replace the clutch release bearing Service and Repair).
Then go to Step 7.

NO Go to Step 3.

STEP 3. Check the clutch release bearing sliding surface for insufficient lubrication.

Q. Is the lubrication of the bearing sleeve sliding surface sufficient?

YES Go to Step 5.

NO Repair the clutch release bearing sliding surface. Then go to Step 7.

STEP 4. Check the concentric slave cylinder for deformation.

Q. Is deformation found on concentric slave cylinder?

YES Replace the concentric slave cylinder (Refer to Service and Repair).
Then go to Step 7.

NO Go to Step 5.

STEP 5. Check the clutch cover assembly for improper installation.

Q. Is the clutch cover assembly installed properly?

YES Go to Step 6.

NO Install the clutch cover assembly properly. Then go to Step 7.

STEP 6. Check the clutch disc facing for excessive wear.

Q. Is the clutch disc facing assembly worn excessively?

YES [5M/T] : Replace the clutch disc Service and Repair).
Then go to Step 7.

YES [6M/T] : Replace the clutch disc and clutch cover assembly ).
Then go to Step 7.

NO Go to Step 7.

STEP 7. Check again for the symptom.

Q. Is the symptom reproduced?

YES Return to Step 1.

NO The procedure is complete.