Clutch Pedal Assembly: Adjustments

CLUTCH PEDAL CHECK AND ADJUSTMENT

1. Turn back the carpet etc. under the clutch pedal.





2. Measure the clutch pedal height. If the height is outside the standard value, go to step 4.
Standard value (A):
[5M/T] 169.4 mm (6.67 inches) [From the surface of dash panel to the face of pedal pad]
[6M/T] 178.2 mm (7.02 inches) [From the surface of dash panel to the face of pedal pad]
3. Measure the clutch pedal clevis pin play. If the play is outside the standard value, go to Step 5.
Standard value (B): 1 - 3 mm (0.04 - 0.12 inch)






4. If the height of the clutch pedal is not within the standard value, loosen the locking nut and adjust the pedal height to the standard value using the adjusting bolt or push rod.

CAUTION:
Do not push in the master cylinder push rod at this time.

5. If the clutch pedal play is not within the standard value, loosen the locking nut and move the push rod to adjust.





6. After the adjustments, confirm that the clutch pedal free play (measured at the face of the pedal pad) and the distance between the clutch pedal (the face of the pedal pad) and the floorboard when the clutch is disengaged are within the standard value ranges.

Standard value (C): 6 - 13 mm (0.2 - 0.5 inch)
Standard value (D): 72.0 mm (2.83 inches) or more
7. If the measured free play and distance do not agree with the standard value ranges, it is probably the result of either air in the hydraulic system or a faulty master cylinder or clutch. Bleed the air, or disassemble and inspect the master cylinder or clutch.
8. Reinstall the carpet, etc.