Installation

WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION

HINT
A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.

1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER

(a) Install 2 new stoppers to the vehicle body as shown in the illustration.

2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER

(a) Apply Primer G to the glass where the stopper will be installed.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

(b) Install 2 new stoppers onto the glass as shown in the illustration.

3. INSTALL UPPER WINDSHIELD OUTSIDE MOULDING

(a) Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Do not coat the adhesive with Primer G.
* Throw away any leftover primer.

(b) Apply adhesive to the moulding as shown in the illustration.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

HINT
Use all adhesive within the time written in the table below.

Usage timeframe:

(d) Remove any unnecessary adhesive before it hardens.

NOTICE:
Make sure that no adhesive remains on the moulding and glass.

4. INSTALL WINDSHIELD GLASS RETAINER

(a) Apply Primer G to the glass where the retainer will be installed.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

(b) Install 2 new retainers onto the glass as shown in the illustration.

Specification:

5. INSTALL WINDSHIELD GLASS ADHESIVE DAM

(a) Apply Primer G to the glass where the glass adhesive dams will be installed.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

(b) Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.

6. INSTALL WINDSHIELD GLASS SEAL

(a) Apply Primer G to the glass where the windshield glass seal will be installed.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

(b) Remove the peeling paper from the windshield glass seal. Install the seal to the glass.

Specification:

7. INSTALL WINDSHIELD GLASS

(a) Position the glass.

(1) Using suction cups, place the glass in the correct position.

(2) Check that the entire contact surface of the glass rim is perfectly even.

(3) Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

HINT
* Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
* When reusing the glass, check and correct the matchmark positions.

NOTICE:
Check that the stoppers are attached to the vehicle body correctly.

(4) Using suction cups, remove the glass.

(b) Using a brush, apply Primer M to the exposed part of the vehicle body.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Do not apply primer to the adhesive.
* Throw away any leftover primer.
* Do not apply too much primer.

(c) Using a brush or sponge, apply Primer G to the contact surface of the glass.

Specification:

HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

(d) Apply adhesive to the glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.

HINT
After cutting off the tip, use all adhesive within the time written in the table below.

Usage timeframe:

(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the glass as shown in the illustration.

Specification:

(e) Install the glass to the vehicle body.

(1) Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

(2) Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

NOTICE:
* Check that the stoppers are attached to the vehicle body correctly.
* Check that the vehicle body and glass have a small gap between them.

(3) Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

NOTICE:
Do not drive the vehicle for the amount of time written in the table below.

Minimum time:

(f) w/ Windshield Deicer System:

Connect the windshield deicer connector.

8. CHECK FOR WATER LEAKS

(a) Conduct a leak test after the adhesive has completely hardened.

(b) Seal any leaks with auto glass sealer.

9. INSTALL ROOF HEADLINING ASSEMBLY

(a) Return the roof headlining to its original position.

For Standard Body, refer to the following procedures Installation.

For Long Body, refer to the following procedures Installation.

10. INSTALL RAIN SENSOR TAPE Installation

11. INSTALL RAIN SENSOR Installation

12. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ Automatic High Beam System) Installation

13. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o Automatic High Beam System) Installation

14. INSTALL RAIN SENSOR COVER (w/o Lane Keeping Assist System) Installation

15. INSTALL RAIN SENSOR COVER (w/ Lane Keeping Assist System) Installation

16. INSTALL MAP LIGHT ASSEMBLY Installation

17. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation

18. INSTALL VISOR HOLDER Installation

19. INSTALL VISOR ASSEMBLY LH Installation

20. INSTALL VISOR ASSEMBLY RH Installation

21. INSTALL VISOR BRACKET COVER Installation

22. INSTALL FRONT PILLAR GARNISH LH Installation

23. INSTALL FRONT PILLAR GARNISH RH Installation

24. INSTALL NO. 1 ROOF DRIP SIDE FINISH MOULDING CLIP

25. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

26. INSTALL NO. 2 ROOF DRIP SIDE FINISH MOULDING CLIP

27. INSTALL NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP

28. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP

HINT
Use the same procedure described for the No. 2 windshield outside moulding clip.

29. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING LH

30. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING RH

HINT
Use the same procedure described for the LH side.

31. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

32. INSTALL COWL TOP VENTILATOR LOUVER PROTECTOR LH Installation

33. INSTALL HOOD TO COWL TOP SEAL Installation

34. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation

35. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation

36. INSTALL FRONT WIPER ARM LH Installation

37. INSTALL FRONT WIPER ARM RH Installation

38. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

39. INSTALL COWL TOP VENTILATOR LOUVER RH Installation