FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation





LF1A TRANSFER: TRANSFER ASSEMBLY: INSTALLATION

1. INSTALL TRANSFER ASSEMBLY

(a) Set an engine lift and wooden blocks or equivalent against the rear engine mounting member and support the automatic transmission assembly.

NOTICE:
Do not set the wooden blocks or equivalent against the oil pan of the transmission.

(b) Remove the 4 bolts and disconnect the rear engine mounting member.

(c) Slowly tilt the automatic transmission assembly away from the vehicle.

NOTICE:
Be careful of the exhaust manifold and wire harnesses when tilting the transmission.

(d) Using a jack and wooden blocks or equivalent, raise the transfer assembly so that it is level with the automatic transmission assembly, align the knock pins with the knock pin holes and install the transfer.





NOTICE:
* Be careful not to damage the oil seal.
* Be careful not to drop the transfer assembly.
* Be sure to perform this procedure with several people as the transfer assembly is very heavy.

(e) Install the 10 bolts.





Torque : 23 Nm (229 kgf-cm, 17 ft-lbf)

(f) Connect the rear engine mounting member with the 4 bolts.

Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)

(g) Support the transfer assembly with a jack and wooden blocks or equivalent.

NOTICE:
Do not set the wooden blocks or equivalent against the oil pan of the transmission.

(h) Remove the 4 bolts, 5 nuts, No. 3 rear engine mounting insulator and rear engine mounting member.

(i) Install the bolt.





Torque : 23 Nm (229 kgf-cm, 17 ft-lbf)

(j) Install the front propeller shaft assembly to each companion flange.

(k) Align the matchmarks on the transfer companion flange and front propeller shaft assembly, and then temporarily install the front propeller shaft assembly and 2 universal joint washers to the transfer companion flange with 6 new bolts.





Text in Illustration





(l) Align the matchmarks on the front differential companion flange and front propeller shaft assembly, and then temporarily install the front propeller shaft assembly and 2 universal joint washers to the front differential companion flange with 6 new bolts.





Text in Illustration





(m) Using a screwdriver with a round shaft, hold the transfer companion flange to prevent the front propeller shaft assembly from turning.

(n) Using a 6 mm hexagon socket wrench, tighten the 6 bolts on the transfer side.





Text in Illustration





Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)

(o) Using a screwdriver with a round shaft, hold the differential companion flange to prevent the front propeller shaft assembly from turning.

(p) Using a 6 mm hexagon socket wrench, tighten the 6 bolts on the front differential side.





Text in Illustration





Torque : 25 Nm (255 kgf-cm)

(q) Install the rear engine mounting member and No. 3 rear engine mounting insulator with the 4 bolts and 5 nuts.

for bolt - Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)

for nut - Torque : 38 Nm (387 kgf-cm, 28 ft-lbf)

(r) Connect the ground cable with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

2. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

Installation

3. INSTALL FRONT EXHAUST PIPE ASSEMBLY

Installation

4. ADD TRANSFER OIL Service and Repair

5. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY Installation

6. INSPECT FOR OIL LEAK

7. INSPECT FOR EXHAUST GAS LEAK Installation

8. INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR Installation

9. INSTALL NO. 1 ENGINE UNDER COVER Service and Repair

10. INSTALL NO. 2 ENGINE UNDER COVER Installation

11. INSTALL FRONT CENTER FLOOR COVER Installation

12. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

13. INSTALL ENGINE ROOM SIDE COVER LH Installation

14. INSTALL ENGINE ROOM SIDE COVER RH Installation

15. INSTALL NO. 1 AIR CLEANER INLET Installation

16. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation

17. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

18. INSTALL FRONT WHEEL

19. INSPECT AND ADJUST TRANSMISSION FLUID LEVEL

AA80F Automatic Transmission