Installation

BRAKE: BRAKE PEDAL SUPPORT: INSTALLATION

NOTICE:
While the battery is connected, even if the engine switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal and open/close the doors while the battery is connected.

1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the brake pedal support with the 2 bolts.





Torque : 19 Nm (195 kgf-cm, 14 ft-lbf)

(b) Install the 4 nuts.





Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)

2. INSTALL PUSH ROD PIN

(a) Apply a light coat of lithium soap base glycol grease to the push rod pin.





(b) Set the master cylinder push rod clevis in place, insert the push rod pin from outside of the vehicle and then install a new clip.

3. INSTALL BRAKE PEDAL RETURN SPRING

(a) Install the spring between the pedal and steering column as shown in the illustration.





4. CONNECT CONNECTORS

(a) Connect the stop light switch connector labeled A and then attach the wire harness clamp labeled B.





(b) Connect the brake pedal stroke sensor connector labeled C.

5. CHECK BRAKE DRAG

6. CHECK AND ADJUST BRAKE PEDAL HEIGHT Adjustments

7. ADJUST BRAKE PEDAL STROKE SENSOR Adjustments

8. CHECK BRAKE PEDAL FREE PLAY Adjustments

9. CHECK BRAKE PEDAL RESERVE DISTANCE Adjustments

10. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

(a) Install the instrument panel safety pad Installation.

11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

12. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

13. CHECK SRS WARNING LIGHT

(a) Check the SRS warning light Diagnosis System.