FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Installation





SLIDING ROOF: SLIDING ROOF HOUSING: INSTALLATION

1. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

(a) Temporarily install the housing with the 14 bolts (vehicle body side) and 8 nuts.





(b) Tighten the 8 nuts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(c) Tighten the 14 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(d) Connect the 4 drain hoses.





NOTICE:
The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing when installing the drain hoses.

2. INSTALL SLIDING ROOF GARNISH FRONT





(a) Attach the 5 claws to install the front garnish.

3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

(a) Using a T25 "TORX" driver, temporarily install the glass with the 4 screws.





(b) Perform a level check.





(1) Check the difference in the level for "a" between the roof panel and the upper surface of the weather strip when the sliding roof glass is fully closed.

Standard:





HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

(2) Perform a gap check.

Check the gap between the roof panel and roof glass.

NOTICE:
The gap must be even all around.

(c) Tighten the 4 screws.





Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

4. CHECK FOR WATER LEAKS

(a) After adjusting the sliding roof glass sub-assembly, check for water leaks.

(b) If there are any leaks, readjust the sliding roof glass sub-assembly.

5. INSTALL SLIDING ROOF SIDE GARNISH LH





(a) Attach the 5 claws to install the sliding roof side garnish.

6. INSTALL SLIDING ROOF SIDE GARNISH RH

HINT
Use the same procedures described for the LH side.

7. INSTALL ROOF SIDE NO. 1 AIR DUCT LH (w/ Rear Cooler)





(a) Install the duct with the 3 clips.

8. INSTALL ROOF SIDE NO. 1 AIR DUCT RH (w/ Rear Cooler)

HINT
Use the same procedures described for the LH side.

9. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

(a) Install the curtain shield airbag Installation.

10. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT
Use the same procedures described for the LH side.

11. INSTALL ROOF HEADLINING ASSEMBLY (for Long Body)

(a) Install the roof headlining Installation.

12. INSTALL ROOF HEADLINING ASSEMBLY (for Standard Body)

(a) Install the roof headlining Installation.

13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

14. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

15. CHECK SRS WARNING LIGHT

(a) Check the SRS warning light Diagnosis System.