FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Removal





2GR-FSE FUEL: FUEL INJECTOR (for Port Injection): REMOVAL

1. PRECAUTION (w/ Navigation System for HDD)

NOTICE:
After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

2. DISCHARGE FUEL SYSTEM PRESSURE

HINT
Service Precautions.

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

4. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

HINT
See the steps from Remove Cowl Top Ventilator Louver Sub-assembly through Remove Intake Air Surge Tank Assembly Removal.

5. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

(a) Pinch and pull the fuel tube connector to disconnect the connector from the delivery pipe sub-assembly.





Text in Illustration





NOTICE:
* Check for any dirt and foreign matter contamination in the pipe and around the connector. Clean if necessary. Foreign matter may damage the O-rings or cause leaks in the seal between the pipe and connector.
* Do not use any tools to separate the pipe and connector.
* Do not forcefully bend or twist the nylon tube.
* Check for any dirt and foreign matter on the pipe seal surface. Clean if necessary.
* Put the pipe and connector ends in plastic bags to prevent damage and dirt contamination.
* If the pipe and connector are stuck together, pinch the tube between your fingers and turn it carefully to free it. Then disconnect the tube.

(b) Disconnect the 6 injector connectors and 2 clamps.





(c) Remove the 4 bolts and fuel delivery pipe sub-assembly.





NOTICE:
When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.

(d) Remove the 4 delivery pipe spacers from the intake manifold.

6. REMOVE FUEL INJECTOR ASSEMBLY

(a) Remove the 6 fuel injectors from the fuel delivery pipe sub-assembly.





NOTICE:
For reinstallation, attach a tag or label to the injector shaft.

(b) Remove the 2 O-rings from the fuel injector assembly.





Text in Illustration