Replacement

UF1AE TRANSFER: TRANSFER CASE FRONT OIL SEAL: REPLACEMENT

1. DRAIN AUTOMATIC TRANSMISSION FLUID Removal

2. REMOVE REAR NO. 1 FLOOR PANEL BRACE (for 4GR-FSE) Removal

3. REMOVE REAR NO. 1 FLOOR PANEL BRACE (for 2GR-FSE) Removal

4. REMOVE FRONT CENTER FLOOR BRACE (for 4GR-FSE) Removal

5. REMOVE FRONT CENTER FLOOR BRACE (for 2GR-FSE) Removal

6. REMOVE HEATED OXYGEN SENSOR (for 4GR-FSE) Removal

7. REMOVE HEATED OXYGEN SENSOR (for 2GR-FSE) Removal

8. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 4GR-FSE) Removal

9. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 2GR-FSE) Removal

10. REMOVE FRONT PROPELLER SHAFT ASSEMBLY (for 4GR-FSE) Removal

11. REMOVE FRONT PROPELLER SHAFT ASSEMBLY (for 2GR-FSE) Removal

12. REMOVE FLANGE YOKE

(a) Using SST and a hammer, release the staked part of the nut.





SST : 09930-00010

NOTICE:
* Be sure to use the SST with the tapered surface facing the shaft.
* Do not grind the tip of the SST with a grinder or other device.
* Completely loosen the staked part of the nut when removing it.
* Do not damage the threads of the output shaft.

(b) Using SST, hold the flange yoke.





SST : 09330-00021

SST : 09213-54015

(c) Using a deep socket wench (30 mm), remove the nut.

(d) Remove the flange yoke from the transfer assembly.

13. REMOVE TRANSFER CASE FRONT OIL SEAL

(a) Using SST, remove the oil seal.





SST : 09308-00010

14. INSTALL TRANSFER CASE FRONT OIL SEAL

(a) Using SST and a hammer, install a new oil seal.





SST : 09316-60011

09316-00011

09316-00071

Oil seal installation depth:

5.6 to 6.2 mm (0.220 to 0.244 in.)

(b) Apply MP grease to the oil seal lip.

15. INSTALL FLANGE YOKE

(a) Install the flange yoke to the transfer assembly.

(b) Using SST, hold the flange yoke.





SST : 09213-54015

SST : 09330-00021

(c) Using a deep socket wench (30 mm), torque a new nut.

Torque : 123 Nm (1,250 kgf-cm, 91 ft-lbf)

(d) Using a chisel and hammer, stake the nut.

16. INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for 4GR-FSE) Installation

17. INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for 2GR-FSE) Removal

18. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 4GR-FSE) Installation

19. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 2GR-FSE) Installation

20. INSTALL HEATED OXYGEN SENSOR (for 4GR-FSE) Installation

21. INSTALL HEATED OXYGEN SENSOR (for 2GR-FSE) Installation

22. INSTALL FRONT CENTER FLOOR BRACE (for 4GR-FSE) Installation

23. INSTALL FRONT CENTER FLOOR BRACE (for 2GR-FSE) Installation

24. INSTALL REAR NO. 1 FLOOR PANEL BRACE (for 4GR-FSE) Installation

25. INSTALL REAR NO. 1 FLOOR PANEL BRACE (for 2GR-FSE) Installation

26. ADD AUTOMATIC TRANSMISSION FLUID Installation

27. CHECK FOR EXHAUST GAS LEAKS