Installation
1UR-FSE EXHAUST: EXHAUST MANIFOLD: INSTALLATION
1. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) Installation
2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (for LH Side)
(a) Install a new gasket.
(b) Install the exhaust manifold LH, and install 8 new nuts in the order shown in the illustration.
Exhaust Manifold Torque Sequence:
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
3. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR (for LH Side)
(a) Install the exhaust manifold heat insulator with the 3 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(b) Install the wire harness bracket with the bolt.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(c) Connect the air fuel ratio sensor connector.
4. CONNECT COMPRESSOR AND PULLEY (for LH Side) Installation
5. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) Installation
6. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (for RH Side)
(a) Install a new gasket.
(b) Install the exhaust manifold RH, and install 8 new nuts in the order shown in the illustration.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
7. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR (for RH Side)
(a) Install the No. 1 exhaust manifold heat insulator with the 3 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(b) Connect the air fuel ratio sensor connector.
8. INSTALL OIL LEVEL DIPSTICK GUIDE SUB-ASSEMBLY (for RH Side)
9. INSTALL GENERATOR (for RH Side)
Installation
10. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY Installation
11. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Using vernier calipers, measure the free length of the compression springs.
HINT
If the free length is less than the minimum, replace the compression spring.
(b) Fully insert a new gasket to the front exhaust pipe assembly.
(c) Using a plastic hammer and wooden block, tap in the new gasket until their surfaces are flush with the front exhaust pipe assembly.
NOTICE:
* Be sure to install the gaskets in the correct direction.
* Do not reuse the gaskets.
* Do not damage the gaskets.
* Do not push in the gasket by using the exhaust pipe when connecting it.
(d) Install 2 new gaskets to the exhaust manifold RH and exhaust manifold LH
(e) Install the front exhaust pipe assembly with new 6 bolts, new 4 nuts and 2 compression springs.
Exhaust manifold RH and exhaust manifold LH x Front exhaust pipe assembly - Torque : 39 Nm (389 kgf-cm, 29 ft-lbf)
Front exhaust pipe assembly x Tail exhaust pipe assembly - Torque : 43 Nm (439 kgf-cm, 32 ft-lbf)
12. CONNECT HEATED OXYGEN SENSOR (for Bank 2 Sensor 2) Installation
13. CONNECT HEATED OXYGEN SENSOR (for Bank 1 Sensor 2) Installation
14. INSTALL FRONT FLOOR COVER CENTER RH
(a) Install the floor cover center with the 3 nuts and 2 clips.
15. INSTALL FRONT FLOOR COVER CENTER LH
(a) Install the floor cover center with the 3 nuts and 2 clips.
16. INSTALL FRONT CENTER FLOOR BRACE Installation
17. INSTALL REAR NO. 1 FLOOR PANEL BRACE Installation
18. INSTALL FRONT ACTIVE STABILIZER CONTROL ACTUATOR ASSEMBLY (w/ Active Stabilizer System)
Installation
19. INSTALL FRONT STABILIZER BAR (w/o Active Stabilizer System)
Installation
20. INSTALL V-RIBBED BELT Installation
21. INSTALL AIR CLEANER CASE SUB-ASSEMBLY Installation
22. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
23. INSTALL NO. 1 AIR CLEANER INLET Installation
24. INSTALL REAR ENGINE UNDER COVER RH
25. INSTALL REAR ENGINE UNDER COVER LH
26. INSTALL NO. 2 ENGINE UNDER COVER
27. INSTALL ENGINE UNDER COVER
28. INSTALL ENGINE ROOM SIDE COVER RH Installation
29. INSTALL ENGINE ROOM SIDE COVER LH Installation
30. INSTALL COOL AIR INTAKE DUCT SEAL Installation
31. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization
33. INSPECT FOR EXHAUST GAS LEAK