Installation
BRAKE: BRAKE MASTER CYLINDER (for 1UR-FSE): INSTALLATION
1. INSTALL BRAKE BOOSTER GASKET
(a) Install a new gasket to the brake master cylinder assembly with brake simulator assembly.
2. INSTALL BRAKE MASTER CYLINDER WITH SIMULATOR CYLINDER ASSEMBLY
(a) Install the brake master cylinder assembly with brake simulator assembly with the 4 nuts.
Torque : 12.7 Nm (128 kgf-cm, 9 ft-lbf)
(b) Connect the connectors and clamp.
3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Apply lithium soap base glycol grease to the push rod pin.
(b) Install the push rod clevis to the brake pedal support assembly with the push rod pin and a new clip.
4. INSTALL BRAKE PEDAL RETURN SPRING
(a) Install the brake return spring.
5. INSTALL BRAKE ACTUATOR ASSEMBLY Installation
6. INSTALL RESERVOIR TUBE NO.1 HOSE
(a) Install the reservoir tube hose No.1with the clip.
7. INSTALL SKID CONTROL ECU BRACKET
(a) Install the skid control ECU bracket with the 3 bolts.
Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)
8. INSTALL SKID CONTROL ECU ASSEMBLY Installation
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
10. DISABLE BRAKE CONTROL Service and Repair
11. ADD RESERVOIR WITH BRAKE FLUID Service and Repair
12. BLEED BRAKE RESERVOIR TUBE NO.1 HOSE
13. BLEED MASTER CYLINDER
14. BLEED FRONT BRAKE SYSTEM Service and Repair
15. BLEED REAR BRAKE SYSTEM Service and Repair
16. PERFORM ACCUMULATOR ZERO DOWN Service and Repair
17. CHECK BRAKE FLUID LEVEL Service and Repair
18. REMOVE CLEAR DTC
19. PERFORM LINER VALVE OFFSET LEARNING Service and Repair
20. INSPECT BRAKE PEDAL HEIGHT Adjustments
21. INSPECT PEDAL FREE PLAY Adjustments
22. INSPECT PEDAL RESERVE DISTANCE Adjustments
23. INSPECT FOR BRAKE FLUID LEAK
24. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY NO.1 LOWER Installation
25. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY Installation
26. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1 Installation
27. INSTALL INSTRUMENT SIDE PANEL LH Installation
28. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
29. INSTALL FRONT DOOR SCUFF PLATE LH Installation
30. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation
31. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY Installation
32. INSTALL CONSOLE UPPER PANEL GARNISH FRONT Installation
33. INSTALL FRONT WHEEL
34. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
35. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
36. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
37. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
38. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
39. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH Installation
40. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH Installation
41. INSTALL ENGINE ROOM COVER SIDE Installation
42. INSTALL ENGINE ROOM SIDE COVER LH Installation
43. INSTALL COOL AIR INTAKE DUCT SEAL Installation
44. INSPECT VSC SENSOR SIGNAL
Test Mode Procedure
45. INSPECT ACTUATOR WITH TECHSTREAM
Testing and Inspection
46. INSPECT SRS WARNING LIGHT
Testing and Inspection
47. CLEAR DTC
Electronically Controlled Brake System