FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation





BRAKE CONTROL: BRAKE ACTUATOR (for 1UR-FSE): INSTALLATION

1. INSTALL BRAKE ACTUATOR WITH ACTUATOR BRACKET

(a) Install the actuator assembly with bracket to the body with the 2 bolts and nut.

Torque : 19 Nm (195 kgf-cm, 14 ft-lbf)





NOTICE:
Do not damage the brake tubes.

(b) Connect the actuator connector.

NOTICE:
Make sure that the connector is locked securely.

(c) Using SST, connect the brake No. 1 and No. 2 tube.





without SST - Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

with SST - Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)

NOTICE:
* Do not damage the brake No. 1 and No. 2 tube.
* Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
* This torque value is effective when the SST is parallel to the torque wrench.

(d) Using SST, connect each brake tube to the correct positions of the actuator assembly with bracket as shown in the illustration.

SST : 09023-00101

without SST - Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

with SST - Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)

NOTICE:
* Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
* This torque value is effective when the SST is parallel to the torque wrench.





(e) Connect reservoir No.1 tube with the clip.

2. INSTALL SKID CONTROL ECU ASSEMBLY Installation

3. INSTALL ENGINE ROOM RELAY NO. 3 BLOCK

(a) Install the engine room relay No. 3 block.

4. INSTALL FRONT WHEEL

5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

6. DISABLE BRAKE CONTROL Service and Repair

7. ADD RESERVOIR WITH BRAKE FLUID Service and Repair

8. BLEED BRAKE RESERVOIR TUBE NO. 1 HOSE Service and Repair

9. BLEED MASTER CYLINDER Service and Repair

10. BLEED FRONT BRAKE SYSTEM Service and Repair

11. BLEED REAR BRAKE SYSTEM Service and Repair

12. PERFORM ACCUMULATOR ZERO DOWN Service and Repair

13. CHECK BRAKE FLUID LEVEL Service and Repair

14. INSPECT BRAKE FLUID LEAKAGE

15. PREFORM LINER VALVE OFFSET LEARNING Service and Repair

16. CLEAR DTC

Electronically Controlled Brake System

17. ACTIVE TEST

Data List / Active Test

18. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

19. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation

20. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation

21. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

22. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

23. INSTALL ENGINE ROOM SIDE COVER LH Installation

24. INSTALL ENGINE ROOM SIDE COVER RH Installation

25. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH Installation

26. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB- ASSEMBLY RH Installation

27. INSTALL COOL AIR INTAKE DUCT SEAL Installation