Installation
BRAKE: BRAKE PEDAL: INSTALLATION
1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (for 2GR-FSE)
(a) Install the brake pedal support assembly with the bolt.
Torque : 21 Nm (214 kgf-cm, 16 ft-lbf)
(b) Engage the wire harness clamp.
(c) Connect the 2 connectors.
2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (for 1UR-FSE)
(a) Install the brake pedal support assembly with the bolt.
Torque : 21 Nm (214 kgf-cm, 16 ft-lbf)
(b) Engage the wire harness clamp.
(c) Connect the 3 connectors.
3. INSTALL BRAKE BOOSTER GASKET (for 2GR-FSE)
4. INSTALL BRAKE BOOSTER ASSEMBLY (for 2GR-FSE)
5. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for 2GR-FSE)
6. INSTALL BRAKE PEDAL RETURN SPRING (for 2GR-FSE)
7. INSTALL ABS AND TRACTION ACTUATOR ASSEMBLY (for 2GR-FSE) Installation
8. INSTALL BRAKE ACTUATOR ASSEMBLY WITH ACTUATOR BRACKET (for 1UR-FSE) Installation
9. INSTALL BRAKE BOOSTER GASKET (for 1UR-FSE) Installation
10. INSTALL BRAKE MASTER CYLINDER ASSEMBLY WITH STROKE SIMULATOR (for 1UR-FSE) Installation
11. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for 1UR-FSE) Installation
12. INSTALL BRAKE PEDAL RETURN SPRING (for 1UR-FSE) Installation
13. INSTALL RESERVOIR TUBE NO.1 HOSE (for 1UR-FSE)
14. INSTALL SKID CONTROL ECU ASSEMBLY (for 1UR-FSE) Installation
15. INSTALL ENGINE ROOM RELAY NO.3 BLOCK
16. CONNECT BATTERY NEGATIVE TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
17. DISABLE BRAKE CONTROL (for 1UR-FSE) Service and Repair
18. ADD RESERVOIR WITH BRAKE FLUID (for 1UR-FSE) Service and Repair
19. BLEED BRAKE RESERVOIR TUBE NO.1 HOSE (for 1UR-FSE)
20. BLEED MASTER CYLINDER (for 1UR-FSE)
21. BLEED FRONT BRAKE SYSTEMS (for 1UR-FSE) Service and Repair
22. BLEED REAR BRAKE SYSTEM (for 1UR-FSE) Service and Repair
23. PERFORM ACCUMULATOR ZERO DOWN (for 1UR-FSE) Service and Repair
24. CHECK BRAKE FLUID LEVEL (for 1UR-FSE) Service and Repair
25. CLEAR DTC (for 1UR-FSE)
26. PERFORM LINER VALVE OFFSET LEARNING (for 1UR-FSE) Service and Repair
27. ADD BRAKE FLUID (for 2GR-FSE) Service and Repair
28. BLEED MASTER CYLINDER (for 2GR-FSE) Service and Repair
29. BLEED BRAKE LINE (for 2GR-FSE) Service and Repair
30. BLEED ABS AND TRACTION ACTUATOR ASSEMBLY (for 2GR-FSE) Service and Repair
31. INSPECT FLUID LEVEL IN RESERVOIR (for 2GR-FSE) Service and Repair
32. INSPECT FOR BRAKE FLUID LEAK
33. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments
34. INSPECT PEDAL FREE PLAY Adjustments
35. INSPECT PEDAL RESERVE DISTANCE Adjustments
36. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY NO.1 LOWER Installation
37. INSTALL INSTRUMENT PANEL SAFETY PAD NO.1 SUB-ASSEMBLY Installation
38. INSTALL INSTRUMENT PANEL UNDER COVER NO.1 SUB-ASSEMBLY Installation
39. INSTALL INSTRUMENT SIDE PANEL LH Installation
40. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
41. INSTALL FRONT DOOR SCUFF PLATE LH Installation
42. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation
43. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY Installation
44. INSTALL CONSOLE UPPER PANEL GARNISH FRONT Installation
45. INSTALL FRONT WHEEL
46. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
47. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
48. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
49. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
50. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
51. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH Installation
52. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH Installation
53. INSTALL ENGINE ROOM COVER SIDE Installation
54. INSTALL ENGINE ROOM SIDE COVER LH Installation
55. INSPECT VSC SENSOR SIGNAL
Test Mode Procedure
56. INSPECT ACTUATOR WITH TECHSTREAM (for 2GR-FSE)
Testing and Inspection
57. INSPECT SRS WARNING LIGHT
Diagnosis System